Engineer Quality

Kieran Mc Fadden

**** ***** ****, **********, ***** 75006

Mobile: 972-***-**** ******@*****.***

Quality Engineer

Global industrial experience in Automotive, Aerospace, Electronics,

Textiles and HVAC. Demonstrated capabilities in analysis and problem

resolution in complex quality situations. Proven record in developing and

improving suppliers. Particular hands on experience include:

Auditing, TS-16949 and ISO 9000 Toolmaking

Supplier evaluation & surveillance in FMEA, GD&T, PPAP, APQP, DOE

USA, Europe, China & Asia Stamping, Injection molding,

Statistical Methods & Six Sigma tools Machining, Plating, Die casting and

Electronics

Cost of Poor Quality Lean manufacturing techniques

Career Background

Lennox International, Carrollton, Texas 2005 - 2010

Supplier Development Engineer - HVAC

Initiated and maintained a Supplier Development Program, managing

commodities of Steel, Copper, Controls, Electro mechanics and Plastics over

Europe and the Americas.

Achievements:

. Part of cost reductions in excess of $24,000,000.

. Managed a gauge reduction project generating savings of $270,000.

. Initiated and maintained a Supplier Development Program.

. Developed and implemented a PPAP and Corrective Actions Program to track

corrective actions across four Lennox facilities.

. Audited potential business facilities in Europe, Asia and the Americas.

. Promoted 3 times in 4 years.

Automatic Products, Garland, Texas 2004 - 2005

Quality Manager - Production Machining

Led a team of 6 inspectors. Provided quality and statistical support to the

manufacturing floor.

Achievements:

. Initiated ISO 9000:2000 quality system.

. Reduced machining defect by 23% using statistical methods.

Sanden International (USA) Inc., Wylie, Texas 2002 - 2004

Supplier Quality Engineer - Automotive

Managed 33 suppliers encompassing Stamping, Plating, Injection molding,

Machining and Die casting. Globally audited potential suppliers.

Participated in Kaizen teams to reduce cost and defects. Managed PPAP and

Corrective Actions.

Achievements:

. Reduced machining defects from 270,000 PPM to 0, generating savings of

$510,000.

. Decreased stamping defects from 15260 to 80 PPM, generating savings of

$48,000.

. 80% of supplier base less than 100 PPM.

. Successfully completed 22 PPAP on time.

. Achieved a Certified Quality Auditor (CQA).

Kieran Mc Fadden

Mobile: 972-***-**** ******@*****.***

Page Two

Texatronics, Dallas, Texas 2001 - 2002

Quality Engineer - Electronics Manufacturer

Provided quality support to manufacturing. Developed, implemented and

maintained ISO 9002 quality system. Executed statistical methods to improve

quality and yield.

Achievements:

. Achieved and maintained the ISO 9002 quality system.

. Reduced printing defects by 15% using statistical methods.

DAKS-Simpson Ltd, Scotland, UK 1997 - 1999

Industrial Engineer - Textiles

Developed and implemented a quality system for the largest textiles floor

in West Europe.

Achievements:

. Decreased customer returns by 5% with corresponding annual savings of

$120,000.

. Implemented a Cost of Poor Quality program generating annual savings of

$368,000.

. Pioneered statistical process control reducing production rework by 6%.

. Initiated continuous improvement programs.

Sigro GmbH, Bombardier, Germany, Ireland and UK 1987 - 1993

Toolmaker / Machinist - Automotive, Aerospace

Maintained and built Injection mold tools, Stamping tools and Jig &

Fixtures for BMW, Audi, Volkswagen and GM. Machined parts for Boeing,

Fokker and the Lear Jet.

Achievements:

. Programmed and debugged 3, 4 and 5 axis horizontal and vertical CNC

milling machines.

. Completed 2 Injection molds and 2 Stamping tools on time.

. Maintained the running of a Stamping manufacturing unit.

. Selected to compete for Ireland in the World Toolmaker competition.

Education

Post graduate Studies Operational Research, University of Strathclyde (UK),

2000

BEng Manufacturing Engineering and Management, University of Strathclyde

(UK), 1997

Training

. Lean Manufacturing

. Black Belt Six Sigma

. Project Management

. TS-16949 internal auditor

. ISO 9001:2000 Lend Auditor

. MSA

. Error & Mistake proofing

. GD&T

. 5-S

. APQP

. PPAP

. DOE

. Minitab V.15

. SPSS

. Performance review and feedback

. SAP

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