JOHN J. ASHMAN
** ****** **** ****, ***** Stonington, CT 06359
Cell: 843-***-**** ( E-mail: **********@*****.***
~ PROJECT MANAGER ~
Instrumental in generating $7 billion in revenue and $450 million in
savings during career
GLOBAL PROJECT MANAGER qualified by 20+ years of electromechanical,
precision machined and assembled product. As a senior executive, played a
key role in corporate start-ups, turnarounds and reorganizations, merger &
acquisitions, and joint ventures. Offer specialization in manufacturing
operations, lean six sigma introduction, supply chain management, product
development, new business development of diverse product lines and mixed
job shop and high volume production. Demonstrated expertise in resolving
core business issues involving P&L, sales/revenue, operations,
manufacturing, new product introductions, and customer concerns. Executive
reputation is underscored by strengths in delivering impressive revenue and
profit gains, penetrating new markets, reorganizing businesses for success,
and leading teams implementing lean manufacturing concepts. History of
delivering remarkable results in fast-paced business environments. Well
known in the electronics, automotive, military and cellular telephone
industries. Viewed by colleagues as a successful industry leader.
GLOBAL BACKGROUND:
M&A Development Multi-Site Facility Management New Product
Sales and Marketing Development
Leadership Supply Chain Management Manufacturing
New Business Development Lean Manufacturing Engineering
P & L Improvement Implementation Project Management
Sales Channel Development Manufacturing Start-ups Six Sigma Quality
Operations Restructuring Employee Relations
CAREER MILESTONES
< Lean manufacturing. Established new manufacturing facilities to produce
electromechanical devices for the automotive market. In five years,
company earned $65 million in annual sales and $10 million in profit,
with 100% on time delivery and less than 10PPM defect rate.
< Turnaround Management. Revitalized a troubled company that was losing $6
million per year and generated a $3 million profit in 18 months. After
three years, business realized $45 million in annual sales and $6 million
in profit.
< Merger & Acquisitions. Identified an $18 million acquisition target, and
led teams that acquired and integrated company in less than 18 months.
Corporate initiative produced $38 million in annual sales within two
years.
< Multi-site Leadership. Recently launched automotive just in time
manufacturing facilities in four countries adding $45 million in annual
revenue.
< Global Experience. Successful assignment as operations manager
restructuring a troubled company adding $ 10 million to the bottom line.
Conducted business in more than 20 countries, including China, Singapore,
Malaysia, Japan, Hong Kong, Russia, Austria, Australia, Germany, Spain,
Holland, Mexico, England and others.
EXECUTIVE CAREER PATH
INFILTRATOR SYSTEMS INCORPORATED - Old Saybrook, CT 2007 to 2009
$300 million, recycler of polypropylene / ethylene and manufacturer of
injection & roto molded waste water treatment products.
DIRECTOR OF ENGINEERING
Team: Fourteen direct reports - R & D, Product and Manufacturing
engineering, Process development and Full scale model shop.
Recruited to develop material feed streams product and production of
state of the art three layer roto-molded holding tanks and introduce
standard engineering practices and procedures required to move the
corporation to the next level of maturity.
< Developed roto-molding process and introduced recycled plastic holding
tank increasing revenue by $12 million.
< Refinement of high speed injection molding of large recycled polymer
parts resulting in a 65% reduction in cycle time.
< Introduced standard engineering procedures and design guide lines for
recycled polymers.
KYOCERA CORPORATION - Kyoto, Japan 1988 to 2007
$17 billion, publicly traded company that manufactures electromechanical
and passive devices.
DIRECTOR OF NEW PROJECTS, AVX Corporation, Myrtle Beach, SC - 2000 to 2007
Team: Eight direct reports - Engineering, Materials, Supply Chain,
Quality, Cost Accounting, Plant Managers
Tapped to spearhead the development of a manufacturing operation to
penetrate the medical and automotive industry. Start-up activities
involved market identification, strategic business planning, product
development, developing manufacturing operations, and customer
cultivation. Held full P&L accountability for a $65 million manufacturing
business supplying the automotive industry. Operational functions include
lean six sigma introduction, supply chain creation, strategic alliances
and partnerships and team leadership. Established operations in Czech
Republic, China, England and Mexico.
< Principal architect and implementer of the corporation's entrance into
the medical and automotive market by structuring operations and
technology to service the needs of the industry, resulting in a stand
alone division producing $65 million in sales and $10 million in
profit.
< Negotiated deals with major OEM companies such as Ford, Toyota, J&J,
and Amgen that generated $40 million in sales.
< Established and managed three global manufacturing facilities,
integrated lean manufacturing principles
Six Sigma, JIT and Cell Manufacturing to achieve 100% on time
delivery and less than 10PPM product defect rates.
PLANT MANAGER, Elco Corporation, Huntingdon, PA - 1995 to 2000
Team: Six direct reports - Engineering, Materials, Purchasing, Quality,
Accounting, Supply Chain
Spearheaded a major turnaround initiative in 18 months to transform a
struggling $45 million organization with 11% in annual losses into a
successful company that generated $65 million in annual sales and $12
million in annual profit.
< Turnaround leadership provided an $11 million cost savings in one
year. Took actions to stabilize material costs, reduced inventory,
rationalize manufacturing systems, and integrate lean manufacturing
processes.
< Delivered a 35% sales growth ($15 million), by improving productivity
without incurring capital investment costs, and realized a 30% profit
margin growth compared to a 10% industry profit margin average.
< Achieved $8 million in annual savings by boosting plant utilization to
85%; introduced four new products with minimal capital investment;
directed a $3 million environmental clean up project.
DIRECTOR OF OPERATIONS, Elco Corporation - 1991 to 1995
Team: Five direct reports - Engineering, Shop supervision, Materials,
Scheduling, Quality
< Repositioned company known for low productivity and hand assembly into
a mixed volume state of the art manufacturing facility with low volume
cell manufacturing and fully automated high speed volume production.
< Introduced single minute exchange of molds and dies, along with
tactical process control taking stamping and molding productivity from
35% to 85%.
< Implemented MRP reducing inventory by $ 7 million and improving on
time delivery while reducing overhead.
DIRECTOR OF ENGINEERING, Elco Corporation - 1988 to 1991
< Supervised team that created four new product lines that triggered $65
million in annual sales.
< Overhauled a global engineering practice that provided $10 million in
annual sales; credited with upgrading product and manufacturing
technologies to modern day standards.
< Deployed Lean Manufacturing technologies and new manufacturing
practices that created a $35 million global annual savings. Pushed
global on-time delivery rates from a low 60% to 89%.
AMP, Inc. - Harrisburg, PA - Manager of New Product Programs, Project
Manager, Development Engineer
< Instrumental in generating $2+ billion in sales by securing 25 patents
and creating new products.
< Established global development centers for Electro Optics on a global
basis.
< Championed a new manufacturing technology for precision PCBs that is
recognized as an industry standard.
EDUCATION
Bachelor of Science Degree ( Mechanical Engineering ( Lehigh University,
Bethlehem, PA