PAUL BOWEN
**** ***** ***** ***** ( Rogers, Arkansas 72756
479-***-**** ( *********@*********.***
Market/Product Development, Plant Support and Customer technical service
Top-performing visionary with the dual capacity to manage both technical
and business functions, fueling multi-million dollar revenue growth and
overhead reductions for international manufacturers. In-depth experience in
resin development and final conversion in numerous applications, including
blown and cast film, profile extrusion, injection and blow molding,
rotational molding, and thermoforming. Orchestrated product development,
improvement, and launch, strengthening company's market position. Strong
communicator proficient in understanding and meeting client needs.
Optimized products and operations in collaboration with key customers and
internal personnel.
. Contributed to the average >20% company growth amid the lower gains
realized by competitors.
Product Development ( Cost Reduction ( Sustainability ( Process Improvement
( Problem Resolution
Innovation ( Market Development ( ASTM ( ISO ( Lean Six Sigma ( Quality
Assurance ( Regulatory Standards
Research and Development ( Market Launch ( Vendor Management ( Staff
Management ( International Sales
PROFESSIONAL EXPERIENCE
FLEXSOLUTIONS, LLC, Rogers, Arkansas ( 2008-Present
Consultants to the plastics industry providing research and product
development support, process improvements, capital projects, quality and
regulatory audits.
Advanced Environmental Recycling Technology, Springdale, Arkansas ( 2003-
2008
$110M company producing ChoiceDek & MoistureShield composite decking,
railing, fencing, and house trim.
Technical Director
Performed comprehensive operations management of a lab established to
approve the quality of incoming plastic raw materials, from selection to
qualification of polymers, additives and colorants. Instituted new tools
for monitoring quality and production performance characteristics.
Procured vendors able to deliver consistently high quality materials and
equipment. Led Research and Development functions, particularly product and
process innovation. Complied with the International building Code (ICC)
product standards. Managed up to 5 direct reports as well as 16 technicians
in Quality Assurance and R&D roles.
Operational Achievements:
. Performed competitive product analysis, distributing the results to the
sales team as a key tool to promote product benefits. Tracked industry
trends and possible performance problems.
. Pioneered a color mixing and streaking system, increasing the similarity
of the final product to exotic hardwoods and boosting its pricing more
than 30%
. Spearheaded the design, equipment installation, and staffing of a new
corporate laboratory to meet ICC testing and R&D project work guidelines
ahead of schedule and under budget
. Eliminated the need for 3 human inspectors per shift while facilitating
the 100% inspection of every product through the introduction of online
color and dimensional monitoring systems saving over $250K in labor costs
. Met regularly with customer marketing teams, sales staff, and leading
deck builders to relay data on product improvements and to gain feedback
on current field input.
Financial Achievements:
. Captured $2.2MM in annual savings on poly scrap through the installation
of proprietary processing and blending equipment for incoming raw
materials.
. Fueled cost reductions of $1.1MM by using a new surface finishing
process, eradicating the need for high-cost milling and scrap handling.
Resulting product cost dropped >8 cents per foot.
PAUL BOWEN ( Page 2 ( *********@*********.***
Atlantis Plastics, Tulsa, Oklahoma ( 1998-2002
$300MM producer of stretch and custom film products for industrial and
consumer packaging.
Technical Director
Executed product and process development projects at 4 plant locations.
Managed 4-6 direct reports and 6-12 QA and R&D technicians. Met with
internal plant and sales staff and vendors to monitor daily operations and
resolve issues with raw materials and supplies. Reviewed product
performance quarterly with each major vendor, detailing any requested
improvements or new products. Briefed sales teams on updated product
improvements during quarterly sessions. Collaborated with key clients to
create films for specific applications and new packaging requirements.
Monitored and resolved customer complaints. Assessed performance and
generated reports on all new resins and additives as well as product
development runs. Tasked with sourcing, acquiring and proving the value of
all new resins and color concentrates.
Operational/Financial Achievements:
. Drove $5MM+ in annual resin cost savings through performance based resin
selection using LL product knowledge.
. Conducted market launches of 5 new resins, 2 new 5-layer stretch films,
and 3 improved 3-layer stretch films. Increasing sales by over 10% in
first year.
. Yielded 50MM+ pounds in expanded annual capacity by installing new and
modifying existing equipment.
. Increased gauge control by using improved screws, dies, bubble cages and
resins to deliver 0.5 mil blown stretch films at >30 pounds per inch of
die, surpassing past standard of 22 pounds per inch of die.
. Lowered returns of tear-offs during pre-stretch by 50% with measurable
edge cut quality improvements and eliminating the source of large gels,
saving more than $50K annually.
Equistar Chemical, Cincinnati, Ohio ( 1988-1998
Major producer of Polyethylene with $4.4B in sales throughout Western
Hemisphere.
Principal Engineer
Supported Low Density Polyethylene (LDPE) and Linear Low Density
Polyethylene (LLDPE) film resin sales for North and South America. Acted as
the only technical service representative for international sales, of the
complete product line encompassing film, extrusion coating, blow and
injection molding, rotational molding, and thermoforming. Identified client
needs, propelling the value of commercial projects. Elevated the
performance of polymers from the basic chemical structure and rheology to
additives and compounding conditions.
. Doubled the purchases of 6 key accounts in 3 years through high-caliber
sales support and personal technical customer service.
. Escalated sales volume by 200MM+ pounds by formulating and marketing 6
value-added film and foam profile resins.
. Drove sales growth in the Latin American and South American regions by
300% in 5 years.
. Recouped $750K in annual overhead and improved product color by obtaining
the equipment needed for the delivery of neat talc, cementing the
company's position as the low-cost manufacturer of LLDPE film grades.
. Established and participated in taste and odor testing panels serving
major food packaging companies nationwide.
Mobil Chemical Company, Beaumont Texas ( 1981-1988
Integrated producer of Polyethylene and consumer products with 2.3 billion
pounds of resin capacity in North America and Saudi Arabia.
Market Development Engineer 1981-1983
Supported sales in defining product needs for domestic growth markets,
identifying customer needs and translating them into higher value
products achieving a sold out position within eighteen months.
. Provided market analysis and business plans achieving annual sales of
over 700 MM pounds film resins. Surveyed market, identified growth
segments, developed improved formulations, and performed field trials
insuring success.
. Introduced pelletized LLDPE with improved form and better stabilization
for the first time in U.S. markets.
. Introduced target accounts to our new products and made improvements
gaining acceptance as preferred supplier with a sold-out position in
eighteen months.
. Introduced fractional melt LDPE achieving improved netback of over
$500,000 annually.
PAUL BOWEN ( Page 3 ( *********@*********.***
Mobil Chemical Company (continued)
Technical Service Manager 1983 - 1988
Promoted to design, equip, staff and manage a world class customer
technical service facility including field and internal support for blown
and cast film, injection, blow, and rotational molding for over 600
customers in the western hemisphere.
. Implemented additive cost reductions saving more than $400,000 annually.
. Developed and commercialized specialty LLDPE grades generating netbacks
averaging 500% higher than the products replaced.
. Introduced Mobil to extrusion tailoring leading to first successful
Unipol HDPE blow molding resins.
. Introduced controlled shrinkage LLDPE permitting quick domination of
traditional LDPE Lid injection molding market.
. Created a polymer-training program, which Mobil requested to be provided
to worldwide sales and technical service personnel. Program was later
adapted for training key production personnel.
. Reduced departmental operating expense more than 50% through cross
training, scheduling, and computerization.
Other Significant Experience:
Molding Specialist & Group Leader Testing - Introduced first US gas phase
PP molding resins.
. Successfully scaled up pilot plant to commercial products by working
closely with customers and production personnel to eliminate concerns
identified in field trials and joint development programs.
. Developed and commercialized high impact controlled rheology copolymers
opening new markets in automotive applications for PP resins.
. Developed stabilization system achieving the highest UL temperature
rating for any PP resin.
. Performed field evaluations leading to catalyst improvements eventually
licensed back to BASF who had developed the gas phase PP technology.
Senior Research Scientist - Conceived, developed, and commercialized
projects targeting the replacement of paper and metal components with
plastics. Gained hands on experience with injection molding, blow
molding, rotational molding and thermoforming.
. Designed, molds and commissioned equipment for 15 to 55 gallon plastic
drums, and 14 " to 23" diameter plastic covers, both projects resulted in
greater than 25% ROI.
. Developed and patented a container for the shipment of expandable
polystyrene resins.
. Instituted a strict statistical program to evaluate process
modifications, design changes, and resin specifications.
EDUCATION
Bachelor of Science in Chemical Engineering
New Mexico State University, Las Cruces, New Mexico
AFFILIATIONS/PATENTS
Society of Plastic Engineers ( American Institute of Chemical Engineers (
ASTM
Board Member, SPE Extrusion Division (6 years) ( Co-Chair, SPE Processers
Conference (3 years)
SPE Thermoplastics and Foams Division ( SPE Color and Appearance Division
Patent: "Soft, Tear and Impact Resistant Polypropylene Film Resin"
(Disposables Market)
Patent: "Horizontal Heat-Seal Liner for Fiber Drums" (Liquid Shipping
Containers)