Perry Markham
**** ***** ****** *****, ******** *2002
618-***-**** ************@*****.***
PROCESS iMPROVing / sTAFF dEVELOPing / cOACHING AND mENTORING
Motivated and goal-oriented strategist whose perseverance, vision, and
experience will inspire high productivity levels. Demonstrated ability of
improving productivity and efficiency while stimulating a team environment
to achieve organizational objectives. Committed to producing world-class
quality products at a competitive cost while addressing both internal and
external voices of the customer.
Operations - Management Strengths and what your company can expect:
. Team Building disciplines focused on safety first.
. Reduce manufacturing cost via Lean ideology of waste elimination:
10-25%
. Increase manufacturing throughput via Team improvements: 12-25%
. Improve quality via implementation of mistake-proofing to any
operation: 10-20%
. Retention initiatives to reduce turnover rate 7-50%
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[Taking a sabbatical to resolve family business issues (a family business
changing ownership) after relocating from Nebraska to Illinois in 2009, I
am looking forward to resuming my career goals.]
Professional Experience:
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Operations Manager 1/2006 to 12/2008
Lindsay Corporation (Farm irrigation systems, annual sales $266
million) Lindsay, NE.
Directed operations in collaboration with senior management from
multiple departments. My focus in 2006 was a labor intense galvanizing
operation, being a bottle neck historically for Lindsay. By 2007,
galvanizing production had a 70% improvement in effectivity and was
producing 100% above previous year levels. Removing the galvanizing
bottle neck, in 2007 my focus was directed at fabrication and flow of
product plant wide. Presented weekly reports of technical information
concerning manufacturing performance, material recommendations, process
advantages and potential limitations to corporate executives.
Contributions:
. Directed operations and coordinated activities of four
Supervisors, two Mechanical Engineers, a Quality Engineer and 250
hourly Associates.
. Met all critical production deadlines and exceeded projected
proposal goals from the Board of Directors.
. Utilized Lean idealism, increased production of the galvanizing
division by 100%. Implemented one piece flow from fabrication to
warehouse reducing work in progress inventory by 35%.
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Plant Manager 7/2003 to 1/2006
A Plus Galvanizing Co. (Midwest region galvanizing, annual sales $5-10
million) Salina, KS.
Managed daily operation activities of the largest galvanizing kettle in
the world. Trained and managed 30 associates, 1 Traffic Manager, 1
Quality Supervisor and 1 Project Engineer. Wrote operating procedures
and job descriptions in line with ISO9001 and Lean objectives. Reported
daily plant metrics data to Owner, and maintained daily plant
operations to meet customer requirements.
Contributions:
. Orchestrated plant Lean Steering Committee and identified Lean
opportunities. Met goal of 4 Lean projects per month.
. Established and implemented ISO practices and obtained ISO 9001
certification.
. Implemented Safety culture resulting in yearly decreases of
recordable accidents by 85%.
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Plant Manager 1/2000 to7/2003
AAA Galvanizing of Hamilton (Midwest region galvanizing, annual sales
$10-20 million) Hamilton, IN.
Recruited by AAA to design the Hamilton Plant, a $4.7 million project.
Designed and built equipment for quick change-over allowing the
utilization of Lean manufacturing flow techniques. Staffed and trained
all associates from office to production floor.
Contributions:
. Developed CAD drawings and wrote equipment specifications,
performance requirements, cost analysis for integrating equipment.
. Developed and adapted company operating policy manuals to meet
organizational needs. Recruiting process including candidate
selection, interviewing and staffing of the full facility.
. Established and implemented ISO 9001 and obtained certification in
a four month timetable goal.
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Production Manager 7/1988 to 1/2000
Joslyn Manufacturing Co. (Pole line hardware, annual sales $250
million) Chicago, IL.
Proactively managed manpower of 150 hourly associates, 2 office clerks
and 1 Mfg. Engineer. Utilized Lean initiatives to insure success of
continuous improvements projects. Established and analyzed departmental
metrics, implementing action plans to continuously steer departmental
goals.
Enforced company policies and administered employee discipline.
Contributions:
. Elimination of $250K expense for chemical waste disposal by
converting a waste to a by-product with market value.
. Implemented and maintained preventative maintenance programs,
identifying maintenance and engineering projects.
. Selected by senior management to implement Lean initiative
programs introduced by the Toyota Business System, in house
schooling.
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Education AND TRAINING:
Lean Champion -Columbus Community College. Columbus NE. - 2007
Quantitative Chemical Analysis - Dr. T. Cook. Hot Springs, SD. - 2000
Leadership & Professional Supervision Certificate - Purdue University.
Hammond, IN. - 1999
Toyota Business System - Joslyn Mfg. Chicago, IL. - 1997
Deming Management Method - Northwest University. Chicago, IL. - 1992
Statistical Process Control - Joslyn Mfg., Chicago, IL. - 1990