Manufacturing Manager

IJAZ A. SHAHID

** ******** *** ****** ****, NJ***06

Phone: 201-***-**** Email: **********@*****.***

OBJECTIVE To Obtain a Plant / Manufacturing / Engineering /

Operations Manager Position

RELEVANT SKILLS Ability to analyze complex manufacturing processes,

strong knowledge of plastic extrusion processes, CNC

machining, CAD/ CAM programming, Designing, Sheet Metal

works, Hydraulic and Fluid transfer system for Vessels,

Aerospace, Marine Technology, special lighting fixtures for

submarines, and high tech plastics materials. Working

Experience of Lean Manufacturing, ISO9001, OSHA and EPA

rules & regulations. Practical knowledge of statistical

techniques in identifying the problems and finding quality

solutions. Familiar with TQM, TPM, OEE, 5S, Kaizen, system,

Six Sigma Quality Control system. Strong interpersonal and

decision making skills. Logical, mathematical and

analytical skills. Ability to develop and implement new

manufacturing processes. Excellent written and verbal

communication skills.

MANAGEMENT

ACHIEVEMENTS Over Eighteen years of experience serving in Manufacturing

/ Production / Operation Environment. I recommended

developed and implemented most advanced engineering

processes to improve existing and new products in various

manufacturing plants. Adopt new standards to reduced

operating cost, and increased productivity. Managed and

Lead up to 90 employees in production environment.

PROFESSIONAL

EXPERIENCE PETRO EXTRUSION, Garwood, NJ, Plant

Manager (Sep 2002-Mar 2010)

(Vessel and Marine

Technology, Triumph Aerospace Assembly Parts,

B/E Aerospace parts,

Lube Devices, Hydraulic Fluid System) (Plastic Mfg Plant)

. Responsible of industrial operations includes:

Facilities Engineering, Plant Maintenance, TPM, Plant

Management, Plant safety, Training and Development,

Strategic Planning, Equipment and Maintenance Budget

preparations

. Administered OSHA,EPA and FDA regulations

. Cut down scrap up to 18% and reprocess scrap

material and use back in production

. Improved Quality & Reduced Rejections from 12% to

1% annually

. Managed the entire plant includes: Extrusion

Operations, Tooling, Inventory Control, On Time

Delivery, Quality Improvements, Engineering, Human

Resources, TQM, Plant Maintenance, TPM, 5S system,

Shipping & Receiving departments

DANLY IEM, Union NJ, Manufacturing Engineering

Manager (1995-2002)

(Hydraulic System, Fluid Transfer System)

(Manufacturing Company)

. Install and update new software to optimize

manufacturing processes

(Sigma Nest, Master Cam, Cam Ware)

. Build Process Instructions for assembly& test, inclusive

required tools and fixtures.

. After research and testing introduced high performance

tooling which increased productivity by 35%

. Support of make verses buy decision process and support

production and MRO

HUDSON MFG. CORP,

Millburn NJ, Engineering Supervisor (1992-1995)

(Aerospace, Defense,

Fasteners and Closed Tolerance Punches) (Manufacturing

Company)

. Introduced cross training procedures in the company

resulting in higher efficiency

. Installed and updated programming techniques to

optimize production by 15% (Master Cam, AutoCAD)

. Overseen entire machine shop operation ( CNC &

Automatic screw machines )

IJAZ A. SHAHID__________________________________________________PAGE 2

PROFESSIONAL

EXPERIENCE

PICUT MFG. CORP, Warren NJ, Manufacturing Supervisor

(1990-1992)

(High tech fasteners for Ships and Vessels, CNC

Machine Tools, Special shafts

for Vessels and Marine Technology parts)

(Manufacturing Company)

. Built special tools for production fixtures to reduce

setup time and increase production (Ergonomics

techniques)

. Designed standard operating procedures (SOP) to

ensure worker's safety

. Maintained recommended manufacturing processes to

ensure optimum result

ALSONS INDS, Karachi Pakistan, Manufacturing Engineer

(1986-1989)

(Defense, Aerospace, Vessel and Marine Technology)

(Manufacturing Company)

. Introduced statistical process control to identify

problems and take corrective action when needed

. Served as an Manufacturing Engineer to maintain all

production equipment in good condition and improved

manufacturing processes

. Established and formed Engineering & Manufacturing

teams to maintain standard operating procedures (SOP) to

handle everyday challenges.

EDUCATION NEW JERSEY INSTITUTE OF TECHNOLOGY, Newark, NJ

BS, Manufacturing Engineering

Technology, GPA. 3.5

PAK-SWISS ENGINEERING COLLEGE, Karachi,

Pakistan

Associate degree in Machine Shop

Technology, GPA. 3.75

QUBE UNIVERSITY, Syracuse, New

York

. Production Planning

. Inventory Control

. Bill of Materials

. Manufacturing Orders

. Bill of Lading

. MRP & ERP

PROFESSIONAL

TRAINING

DANLY IEM, Cleveland, Ohio

. Tactics of Effective Leadership

! Operation and Industrial Management

! Scheduling and Prioritization

! High Tech Tooling

! Master Cam, Sigma Nest, Came Ware

! Six Sigma Quality Control System

! TPM and OEE

! Instrumentation ( CMM, Comparators )

! Statistical Process Control (SPC)

! Total Quality Management ( TQM)

! 5S Quality Management System

! Lean & Kaizen, SMED Manufacturing System

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