Engineer Process

SETHUPATHY KUPPUSAMY

***, ****** *** ********* **: 647-***-****

Mississauga E mail: ************@*****.***

Ontario L5W 1M2

PROFESSIONAL SUMMARY:

** *****’ experience as Production Engineer, Assistant Production Engineer and Production

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Supervisor.

Supported in process optimization, equipment selection and quality improvement.

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Participated in customer related problem solving, audits and trouble shooting.

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• Developed new process flow, operation sequence and standard operating procedures.

Initiated and implemented change controls, process validation plans, deviations and CAPA

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associated.

Planned, developed and lead continuous improvement projects to address quality, material flow,

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throughput and productivity.

Strong technical, problem solving and writing skills.

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Work well individually and in a team, Flexible and adaptable in a past faced environment.

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EMPLOYMENT HISTORY:

2011 2014, L.G.Balakrishnan & Bros ltd, India. Production Engineer

• Implemented lean manufacturing concept to minimize manpower, machine, inventory, cost

reduction and space to achieve target on time.

Identified the process and method improvements in each process.

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Calculated Takt time and line output balancing as per customer requirement per day.

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• Executed time study and optimizing the production line output and reduced non value added

activities.

Developed new work area layout for reduced process time and material movement distance.

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Improved continuous product quality and elimination of waste.

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Introduced single piece flow method for reduced inventory level and rework ratio.

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• Prepared value stream mapping for process flow, inventory level, process time, material

movement distance, machine down time and set up time.

• Developed process control to new manufacturing process, better quality, reduced cost and

improved production.

Mapping of operational value streams to improve performance and eliminate constraints.

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2006 2011, L.G.Balakrishnan & Bros ltd, India. Assistant Engineer (Production)

Conducted capacity studies and process validation for new process developments.

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Participated in installation and commissioning of new equipment.

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• Implemented standardization of checklist used by machine operators from beginning to end

of the process.

Developed on line packing process and validation plan as per GMP.

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Established cell concept in production process to avoid mix up, improved quality and output.

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• Provided engineered support to manufacturing for lowering product cost, eliminating

bottlenecks and improving throughput levels.

• Reviewed and maintained the overall project progress to ensure completion of project within

project time lines.

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Sethupathy Kuppusamy Telephone No: 647-***-**** Page 2 of 2

• Improved work flow by eliminating stoppages, analyzing delays, implementing action plans

and process improvement.

• Supported day to day performance improvement in production, scrap reduction and

improved labor efficiency.

2004 – 2006, Raiser Pavitranic, India. Production Supervisor

Responsible for production, material and finished goods dispatch for daily customer

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requirement.

Achieved a consistent record of production and reducing process cost.

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Increased productivity 15% by implementing process improvement and solving the problem

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during manufacturing process.

Involved in plant Layout change for reduced material movement time and distance.

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Identified and implemented cost saving, quality improvement and process time reduction

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project.

Follow up with vendors for timely delivery, improved quality and 5S activities.

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Analyzing various processes, applications and process modifications to enhance for increasing

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operational efficiency.

Established production standard of incoming raw materials, fabricated parts as well as final

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products to perform manufacturing related tasks.

Planned daily schedule jobs as per customer requirement in machine shop.

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EDUCATION:

Master Degree in Manufacturing Engineering, Anna University, TN, India, 2005.

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Bachelor Degree in Mechanical Engineering, Bharathiyar University, TN, India, 1999.

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Diploma in Mechanical Engineering, Department of Technical Education, TN, India, 1995.

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CERTIFICATE COURSES:

Lean Manufacturing Process conducted by ABK – AOTS – DOSOKAI, TN, India.

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Total Productive Maintenance conducted by ABK – AOTS – DOSOKAI, TN, India.

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Low Cost Automation – Current Trends conducted by PSG College of Technology, TN, India.

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