William (Bill) Butterfield
**** ********* **. ******: 214-***-****
Allen, Texas 75013 http://www.linkedin.com/in/williambutterfield
***********.****@*****.***
Operational Excellence Implementation
Operations management and process improvement executive specializing in
international lean manufacturing implementation and supply chain
management. Start-up leadership skills, combined with organizational and
team building strengths, to consistently achieve cost improvement and
increased profitability. Major strengths:
. Toyota Production System (TPS)
. Process / continuous improvement
. International manufacturing strategy
. Operations planning
. Supplier development
. Value analysis
. Supplier Development
. Kaizen
. Six Sigma Greenbelt Certified
. Global strategic sourcing
. Project management
. Creating and managing metrics
Career Progression
Tomkins Building Products, Richardson, Texas
$1.4 billion international manufacturer of building products, primarily air
handling and bathware, composed of 6 companies and 60 facilities.
Group Director, Lean Engineering and Supply Management (2007 - May 2010)
Initiated a corporate staff group to implement, train, and coordinate
division and facility staff on lean process improvement.
. $8.6 million savings in 2009
. Optimized North American production of registers and brought production
back from China allowing 2 months of inventory to be removed from the
distribution centers at no additional manufacturing cost.
. Developed, coordinated, and implemented strategic sourcing initiatives
across diverse product lines resulting reduced steel cost savings and
better relationship with suppliers
. Managed over 90 kaizens from June through December 2009 with a team of 4.
Delphi Power Train Systems, Troy, Michigan
$26 billion international manufacturer of automotive parts and components.
Manager, Lean Supplier Development and Quality (2003 - 2007)
Managed worldwide staff of 14 engineers in key international locations to
improve critical Powertrain supply base performance.
. Developed and managed metrics for the top 300 critical suppliers (out of
3,500)
. Doubled savings in the first year to more than $10 million implementing
lean with suppliers - the suppliers shared an additional $10,000
. Taught, audited, and coached automotive quality system to supply base
. Resolved critical "line down" issues with world-wide supply base
Deere and Company, Moline, Illinois
$23 billion leading global manufacturer of agricultural, construction,
forestry, lawn care, engine, and drive train equipment.
Manager of Supplier Development, Supplier Rating System, Mergers &
Acquisitions (1998 - 2003)
Created enterprise supplier development Initiative to implement lean
manufacturing across the supply chain. Managed 90 engineers worldwide.
. Restructured indirect materials supply base; 1700 indirect suppliers
reduced to 21 in one year
. Created new facilities and mergers & acquisitions process to insure site
profitability within 1 year of startup
. Streamlined healthcare supplier/value stream saving $5 million in cost
and enhancing service
. Implemented over 500 lean supplier development projects in 3 years
. Reduced manufacturing cycle time and inventory reductions by typically
70% while improving quality, delivery, cost, and capacity
. Served as key member of the team that redesigned order fulfillment.
Process improvements gained 5% market share and reduced
receivables by 80%
William (Bill) Butterfield
Page Two
Deere and Company (Continued)
International Purchasing Manager & Supplier Quality Manager (1995 -1998)
. Increased spend to low cost countries by 80% to $1.2 billion.
. Directed global supplier capability assessments:
- Analyzed and identified strategic threshold limits for commodity
localization.
- Identified and screened startup of suitable suppliers.
- Matriculated new low cost suppliers through quality and delivery
expectations and processes.
Additional experience with Deere and Company: (1976 - 1995)
Deere Tech Services as an international commercial supplier of lean
consulting. Clients included: Boeing, Allied Signal, Whirlpool, Douglas,
Air force, Army and John Deere. Implemented major MRP systems at John Deere
European factories.
Education
M.S., Industrial Technology - University Of Wisconsin
B.S., Business Administration - University Of Dubuque
Professional Affiliations
Institute for Supply Management
Society of Manufacturing Engineers
American Manufacturing Excellence
National Institute of Supply Chain Integration
APICS (The Association for Operations Management)
Presentations
Speakers List for AME, SME, Institute for International Research,
International Quality and Productivity Centre (London), Center for Quick
Response Manufacturing, and APICS
Guest Speaker and Instructor for Universities including MIT, University of
San Diego, University of Maine, and several international speaking
engagements.
Publications
(Books that reference my processes and name)
World Class Supply Management by Burt, Dobler, Starling ISBN 0-07-229070-6
The Purchasing Machine by Dave Nelson, Patricia Moody, Johathan Stegner
ISBN 0-684-85776-6
Quick Response Manufacturing by Rajan Suri ISBN 1-56327-201-6
Certifications
Certified Manufacturing Engineer: Michigan
Six Sigma Green Belt