Engineer Quality Control
Resume:
Nanjunda Lingsetty email:
********.*@*****.***
**** ********** ****, ****, *********, IL 60060 Mobile:
Summary
. 4+ year's progressive experience in operations improvement, process
design and quality control
. Proficient in six sigma and lean continuous improvement methods as a
trained six sigma practitioner
. Effective project leadership with positive communication
. Excellent CAD knowledge with 1 year hands on experience as a CAD
designer
. Efficient team player with good work ethic
Activities and Honors
. Certificate for Lean line design of Armature assembly line.
. Six Sigma Green level certification
. Graduate Apprentice trainee certificate
. CAD/CAM at Central Institute of Tool Design (C.I.T.D), Hyderabad, India
Professional Experience
Quality Control Engineer at Motorola, Libertyville, IL - May 2010 to till
Date
. Develop and implementation of quality control systems for mobile phone
hardware and software testing
. Supported the launch of new technology mobile phones such as Droid X
and Droid 2
. Conduct FMEA on hardware and software testing using 1000+ test cases
and stress analysis on failure occurrence
. Conduct root cause analysis and develop corrective actions with
development team to enable design for usability
Process Planning Engineer, BOSCH ltd, India. Bangalore - Feb 2006 to Aug
2008
Product: Engine Cooling Fan Modules (Pilot customer: M&M-Renault, India. L-
90 Project)
Product: Compact Direct Starter Motor (Pilot customer: Hyundai, India)
. Responsible for planning production of Engine cooling fan and Armatures
for Renault-M&M and Hyundai
. Responsible for process design of a new assembly line to increase
production of Armature from 150,000 to 400,000 per annum
. Supported the implementation and installation of new assembly line
worth 8 million
. Implemented line balancing, cellular flow with lean concepts including
operator performance board to achieve lean production
. Successfully conducted pre production pilot run (PPAP) to achieve
planned production rate and mistake proof defects in compliance with
Renault Nissan APQP audit
. Created Process Instruction charts for operators to easily understand
and run different processes in the assembly lines
. Created Process Control Plans and Process Flow Diagrams
. Prepared standard formats for monitoring process parameters (SPC), Set-
up and First Piece approval process
. Designed layouts of all assembly lines (Starter Motor, Armature and
Pole housing) on Lean concept
. Generated Process Failure Modes Effect and Analysis (P-FMEA)
. Worked on Value Stream Mapping and Value Stream Design, to balance the
cycle time, material flow and Inventory level between main assembly and
sub assemblies
. Participated in identification of capital needs and budgeting for
capacity requirements planning
. Audited supplier facilities for production quality and quantity and
helped them in fixing their internal issues
Graduate Apprentice Trainee, BOSCH ltd, India. Bangalore - Feb 2005 to Feb
2006
Product: Armature assembly line
. Created quality procedures in coordination with team to reduce
rejections and improve product quality
. Implemented Kanban and Super Markets concept to bring down the
inventory level
. Established Preventive Maintenance Plan for various tools and fixtures
. Generated instruction charts and methods to handle unusual situation
(Defective part handling, sudden power cut or part falling off) during
production
. Initiated 5S and involved in Various Continuous Improvement activities
(CIP) like reduction of change over times.
. Implemented TPM, BPS (Bosch production systems) in the assembly lines
CAD Engineer in CADD Centre at K.G.F (near Bangalore) - Feb 2004 to Jan
2005
. Designed new parts and conversion of 2D drawings into 3D models at
access manufacturability
. Deployed CAD/ CAM methods in the design and fabrication of machines for
better reliability
. Trained 25+ engineers from various corporations on CAD/CAM software's
Education
MS-Industrial Engineering, Wayne State University, Detroit-MI, Dec-2010,
GPA - 3.51
Projects:
. Lean Tools for Software development build and release process
o Studied software build and deployment process
o Implemented lean tools to optimize and improve the process
. Study of Six Sigma approach in Manufacturing quality improvement
o Studied the step by step approach of DMAIC method to reduce
the defects by 50%
o Analyzed the common set of statistical tools and methods used
in this project to understand the process variations
BS-Mechanical Engineering, Vijayanagara Engineering College, Bellary,
Karnataka, India, June-2003
. Design of Press tools to manufacture Tab washers
o Studied the design parameters involved in the design of press
tool
o Designed components for Press Tool and generated bill of
material for part assembly
o Generated 3D model of the press tool using CAD and FEA
software's
Training Attended:
. SAP-R3 as an end user (Process Routings, Purchase requisitions) "PP-
Module."
. FMEA Training
. Kepner-Tregoe Analysis (KT Analysis)
Computer Proficiency
Minitab, Arena, AutoCAD, Pro-Engineer, Unigraphics, Mechanical Desktop, C
Language, MS Office & MS Project
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