Manager Engineer

Joseph G. Petrick

*** *. *******, ***********, ** 60440

630-***-**** Email: ********@*******.***

Professional Summary

Over 20 years of professional experience in technical management,

engineering, and operations. Hands-on, dedicated, results-oriented

technical manager, with excellent ability to motivate and mentor highly

diversified teams. A high-energy leader with distinctive people skills.

Areas of Expertise / Experience

. Production Management

. TQM

. Lean Manufacturing

. Process Improvement

. Project Management

. New Plant start-ups

. New product start-ups

. Test Engineering

. Clean-room Manufacturing

. SMT Manufacturing

. Technical Training

. Field Support

. Electro-Mechanical troubleshooting and repair

. Customer Relations

. Video Development

. Video Pre-production

. Video Production

. Video Post-production

. Video Distribution

.

Experience

Joseph Petrick Video Services, Bolingbrook, Illinois

Freelance Video Services

2007 - Present

College of Dupage, Glen Ellyn, Illinois

Full Time Student, Film/Video Production

2008 - 2009

. Coursework focused on all phases of video production; development

through exhibition.

Emcore Corporation, Naperville, Illinois Global manufacturer of

communication products and systems.

Manager, Advanced Manufacturing

2003 - 2007

. Directly managed $25M multi-shift production team

. Managed new product line introduction from pilot run to full production

. Drove product and process improvements using industry standard methods

. Increased output per team member from 3.33 units / week to 16.8 units /

week (500% increase)

. Improved first pass yield from near zero to 81% through process

improvement and team training

. Reduced production scrap by 92% by implementing tracking of in-process

material resulting in a unit cost decrease of 45%

. Reduced rework by 85% by implementing real-time failure analysis

. Increased inventory accuracy to 99.5% by implementing daily cycle counts

on critical components

. Reduced DPMO (defects per million opportunities) from 35,000 to under

5,000 by implementing additional testing and screening methods

. On-time customer delivery maintained at 100%

. Generated 60% of division revenue / 20% of company revenue

. Accomplished greatest revenue dollar per team member in the company at

$.833M per team member

Molex Inc., Downers Grove, Illinois Global manufacturer of electronic

connectors, products, and systems.

Production Manager

1999 - 2003

. Directly managed multi-shift production team in both traditional and

Class 100 clean room manufacturing facilities

Joseph G. Petrick

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. Managed production support team of technicians and process engineers

. Managed new product line introduction from facility set-up to full

production

. Established and implemented product and process improvements

. Increased output per team member 112% while reducing labor cost per unit

63%

. Improved through-put yield 30% resulting in a 77% reduction in rework

. Reduced production cycle time 90% by implementing Lean Manufacturing

methods

3COM Corporation, Mount Prospect, Illinois Global supplier of Network

interface systems, and Palm computing technology.

Production Manager

1998 - 1999

Production Operations Supervisor

1997 - 1998

Production Supervisor

1995 - 1997

. Directly managed eight production teams consisting of 250 team members

. Attained record daily output of 53K units on 6 production lines

. Implemented Changeover Team, reducing line changeover time by 50%

. Increased team productivity 37% while reducing staff levels 25%

. Reduced MFG audit failures from 50,000 PPM to 1,000 PPM

. Reduced scrap costs 80% by reducing rework / repair 42%

. Achieved full quarter and 4 weeks / 4 lines zero defects award

Prior relevant experience

Hewlett-Packard Company, Naperville, Illinois Multinational information

technology corporation.

Field Service Engineer

Sciaky, Inc., Chicago, Illinois International leader in the manufacture of

precision automated welding systems.

Senior Test Engineer

Test Engineer

Montgomery Ward Company, Chicago, Illinois National industry leading

retailer and consumer service provider.

National Technical Trainer

Consumer Training Specialist

Education

. College of DuPage, Glen Ellyn, Illinois

2009

Certificate in Film / Video Production

. DeVry Institute of Technology, Lombard, Illinois

1986

Bachelor of Science in Electronics Engineering Technology

Professional training and seminars

ISO 9000 / 2000

SPC

TQM

Performance Management

GIS / SAP

APQP

DFT

Customer Satisfaction Skills

FMEA

Team Management

GR&R

Sexual Harassment in the Work Place

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