Vellasseri Ramakrishnan Mr
No.***, *th B Main, *th B Cross, OMBR Layout, Bangalore 560043, India.
Email: **********************@*****.** Telephone :_+91-80-254*****
Mobile +91-984*******
[pic Job Profile
]
. Material Planning and Procurement.
. Vendor Selection; Vendor Development, Vendor Management and Upgrade.
Price Negotiations, Contracts finalization.
. Inventory Management.
. Stores Management. Scrap Management.
. Customer Service and Supply Chain. Material Costing, Project
Procurement,
[pic Education Details
]
. Highest Degree : First Class Diploma in Materials Management in the
year 1966
Name of the College: St Joseph College of Business Administration,
Bangalore. Subjects of specialization: Management Principles and
Practice; Integrated Materials Management; Business Law;
Manufacturing Management; Inventory Management; Purchasing
Management; Stores Management; Industrial Statistics; Computer
System and Analysis; Financial Management; Human Relations, etc.
. Second Highest Education : Higher and Lower Grade English
Typewriting & Shorthand in the year 1970
. Higher Secondary School Leaving Certificate from Government of India
in the year 1966
[pic Skills & Specialization
]
Applications
. Planning - Detailed planning of materials through ERP. In the
absence of ERP or accurate information about future requirements not
known, manual estimated planning is done based on previous
consumption. The last 3 months average consumption plus 20% buffer
is planned for next 3 months procurement. Also the next 3 months
sales forecast is considered to help raw material planning.
A Kanban multiple bin System (just in time) for runners and
repeaters (one bin in use, one bin in stock, one bin at supplier's
place for delivery within short notice. For imported materials, a
number of bins can be in transit based on the lead time.
. Procurement - Vendor Selection, Obtain minimum 3 quotations, bid-
comparison, finalization, order placement, follow up till the
ordered material received at factory. Global contracts for overseas
suppliers, annual contracts for local suppliers are made to avail
the best price based on volume, annual rebate on volume, maximum
credit period etc.
. Vendor Selection and Upgrade - Already approved vendors. New
vendors are chosen based on their capability, track record and
evaluating their performance (sample order, trial order, bulk orders
etc.). Vendor Upgrade is done by giving necessary technical and
commercial support, Quality System Audit, etc., if the vendor is
proven good and trustworthy.
. Inventory Management - It is always better to keep 'zero' inventory.
As it is not possible for all and long lead items, optimum stock
should be maintained. By following the Kanban(just in time), only
one bin (equivalent to consumption during the lead time plus 20%
buffer) is maintained at any point of time. The local supplier is
keeping one bin which can be delivered at any time and for overseas
suppliers, the stocks will be in transit which is scheduled to
arrive based on consumption. The Kanban system is applicable for
only regularly used items (runners and repeaters). For strangers
(rarely used items, no inventory is maintained but procured and
issued as and when necessary. By this the material inventory is
kept minimum and NO non-moving inventories at any time.
. Price Negotiations, Contracts finalization - The price is negotiated
based on annual volume, competitive offers, internal costing, global
price trend, guidance from Principal Companies etc. Once the price
is finalized, the annual volume is split to two or three vendors (to
safeguard against unforeseen circumstances) and the contract is
issued. At the same time the volume rebate is also discussed and
agreed which will be passed on at the end of the year.
. Stores Management - It is a big task to maintain bulk material
stores. Here again 'zero stock' is ideal. For runners and
repeaters, one bin system is maintained and for strangers (rarely
used items) NO stock is maintained. The stocks are updated on-line
so that the users can view the stocks in system and withdraw. The
stocks out if any is highlighted by stores in advance to Purchase
Department for timely action. The stocks are stored to retrieve
fast with color code (green-quality approved; yellow-
under inspection; red-rejected and only green materials are issued
to production). Stock taking is done very 3 months and
discrepancies with explanations reported to higher ups for giving
approval for correction.
. Scrap Management - There should be zero non-recyclable scrap.
However the scrap generated which is non-recyclable are segregated
and stored in scrap storage yard, tenders are floated and sold
regularly. Hazardous scrap is disposed off as per the environmental
guidelines and to authorized scrap dealers. Customer Service and
Supply Chain.
. Material Costing - In order to have better idea of the cost of the
material, detailed costing is done based data available. By this the
best price can be finalized with the vendors.
. Project Procurement (Capex) - Procurement is done based on time
bound projects with penalty clause for delayed deliveries. Here
material costing is done first before floating tenders.
Platforms
Highly disciplined, Strict follower of systems and procedures, code
of conduct, transparent, committed and hard working.
Languages
English Fluent. Hindi Fluent. Malayalam Fluent. Tamil Spoken
knowledge.
[pic Work Experience
]
1979 to 2010 Current Employer, Location : Saint Gobain, India
(Grindwell Norton Limited, Bangalore.
Position Title : Manager - Materials
. Head of the Department reporting to Vice President. Team members 10
. In charge of entire Materials and Stores Function. Scrap Management.
. Interact with Production, Quality Control, Quality Assurance,
Marketing, Finance, etc.
. Interact with global purchasing leaders for sharing the information
pertaining to procurement.
1973 to 1979 Previous Employer, Location : Alfred Herbert India
Limited, Bangalore
Position Title : Steno-Secretary to Materials Manager.
. Secretarial work. Office Administration
. Assist in Procurement; record keeping
1971 to 1972 Previous Employer, Location : Government Service
(Revenue Department)
Position Title : Typist to Taluk Tahsildar
. Office Administration, Record keeping, Visit to District
Collectorate, etc.
[pic Other Specilization
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. Certificate in Materials Management from National Institute of
Industrial Engineering. in1997
. Certificate in ISO Internal Quality Audit from Essae Chandran
Instritue in 1998
. Certificate in Managing Materials Effectively from Confederation of
Indian Industry in 1998
. Certificate in ISO-14001 Environmental Management System from
Confederation of Indian Industry in 2005
. Green Belt, Certifiate in Six Sigma Projects - Supplier Quality
Ratings from Saint-Gobain in 2005
. Certificate in Strong Commitment to Excel from Saint-Gobain in 2007
. Certifiate in Six Sigma Projects - Cost Reduction in 2004
. Certificate in ISO14001 & OHSAS 18001 from Namagiri Associates in
2007.
[pic References
]
Available upon request