Engineer Project

SATYAWAN H. DANAWALE PIPING STRESS ENGINEER

SUMMARY OF QUALIFICATIONS

Professional Strengths

. Well versed with piping commodities, National and International

Codes and Standards like ASME, ASTM, MSS-SP, API, DIN, BS and OISD.

. Proficient in Static and Dynamic (Seismic spectrum) Piping stress

analysis.

. Safe supports span calculation for Metallic and Non-Metallic (FRP)

piping.

. Design and Selection of various types of Pipe Supports.

. Customization of Material database library for special material in

Caesar II.

. Development of templates in excel format for various design

calculations.

. Preparation of load markup drawings.

. Specifications for Piping Classes, Pressure Temperature Rating,

Valve data sheets.

. Pipe Rack design calculations, Reinforcement calculations.

. Pipe wall thickness calculation for Metallic (ASME B 31.3) and Non-

Metallic FRP piping (BS 7159).

. QA/QC for Piping Isometrics and GA drawings, Preparation of bill of

material.

. Preparation of equipment and piping layout drawings.

Technology Experience

. Coade's Caesar II 5.00 / 5.10 / 5.20.

. Aveva's PDMS 11.6 SP-4.

. Catia V5-R20.

. Smart Plant Review, AutoVue Viewer.

. AutoCAD.

Years of Experience: 8.5 years

PROFESSIONAL EXPERIENCE

Bechtel India Pvt. Limited, Gurgaon, India. December 2010 - Present

Current Designation Engineer - Grade 24

Project Conoco Phillips' Surmont Oil Sands Project - Phase 2

Client Name Bantrel, Calgary.

Role Piping Stress Engineer.

Responsibilities

. Customization of Caesar II as per project specifications,

which include configuration setup, unit file preparation.

. Stress Analysis of system lines considering ASME B31.3, API-

610, API 676 and API 650.

. Stress Isometric markup and Report generation.

. Preparation of load markup drawing s and issue to

structural discipline.

. QA QC of piping isometrics for support callouts prior to

IFC issue.

Technology Used Coade's Caesar II-5.20, Smart Plant Review.

Rolta Limited, Mumbai September 2007 - December 2010

Project 1 LLCB TBM Process System Development for ITER France.

(Basic and Detail Engineering of Nuclear Project).

Client Name Institute for Plasma Research, Gandhinagar, India.

Role Team Lead for Piping Detail Engineering and Stress Analysis

Discipline.

Responsibilities

. Customization of Caesar II as per project specifications,

which include configuration setup, unit file preparation

and customization of Caesar II material database library

for special material (SS316 LN IG and EUROFER) as per

properties provided by client.

. Static and Dynamic (Seismic spectrum) stress analysis of

Liquid metal (Lead-Lithium), Helium Purge and Helium

cooling system lines with maximum 525 deg C and 100 bar

design conditions.

. Development of equipment and piping layout.

. Preparation of Piping Material Class Specification for

Helium Cooling, Helium Purge, Liquid Metal and Utility

systems.(Moc: SS 316 LN IG, EUROFER and SS 304L).

. Minimum pipe wall thickness and Pressure Temperature rating

calculations for piping classes.

. Preparation of Piping Design Basis, Specification for

Stress Analysis, Valve Specification sheets, Specification

for Hydro Test Procedure and Pipe Support Standards.

. Preparation and regular update of various log sheets for

project coordination and weekly progress monitoring.

. Coordination and follow-up with team members to get the

planned output from them according to schedule.

Technology Used Coade's Caesar II-5.20, Catia V5-R20, AutoVue Viewer,

AutoCAD.

Project 2 Ma'aden Phosphoric Acid Plant, Saudi Arabia.

Client Name Litwin, Italy.

Role Team Lead for Stress Analysis Discipline.

Responsibilities

. Stress critical line list and system formation as per

Ma'aden and Litwin Stress Design Basis.

. Simplified Flexibility analysis as per ASME B 31.3

. Stress analysis of Metallic and Non Metallic system lines

considering ASME B31.3 and BS 7159.

. Stress calculations for Thermal Anchor Movement, PSV

Reaction Force and Local stress (Trunnion) calculations.

. Caesar II configuration setup and unit file preparation.

. Selection of spring hanger supports and expansion bellows.

. Final Q.A / Q.C for Systems analyzed by team members. Also

providing technical support in analysis and suggesting

necessary and alternative supports as per client's pipe

support standards.

. Training of team members for different codes and their

application in stress analysis, which includes ASME B 31.3,

API 610, API 617, NEMA SM 23 and BS 7159 etc.

. Continuous progress monitoring and improvement of team

productivity and quality of deliverables.

. Regular update of log sheets / records & preparation of

discipline weekly progress report.

. Inter departmental co-ordination to meet technical

requirements.

. Standardization and implementation of different formats,

stress procedures and templates for calculations.

V Development of template in excel format for design of

Special Pipe Support and their weld sizing.

V Development of allowable for Flange leakage

calculation for different sizes and ratings, as per

ASME Sec III Div. I NC-3658 in excel format.

V Safe support span calculations for Metallic and Non-

Metallic (FRP) piping based on deflection and bending

moment.

V FRP Pipe thickness calculation for both internal

pressure and external pressure conditions as per BS

7159 in excel format.

V Development of Quick QC Check sheet for modeling,

isometric generation and deliverable reports.

V Improvement in Stress System History and Check Sheet

to overcome problem faced in earlier project.

V Stress Procedure for Nozzle and Equipment modeling

for different piping and equipment combination.

V Development of excel format for Expansion bellow

allowable movement check as per vendor catalogue.

. Customization of Material database library for special

material in Caesar II.

V Hastelloy B3 Nickel Alloy Steel as per UNS N10675 and

ASTM B 619.

V Sanicro 28 Nickel Alloy Steel as per UNS N08028 and

ASTM B 668.

V FRP Material as per properties provided FRP Vendor.

Technology Used Coade's Caesar II-5.00, Smart Plant Review, AutoCAD.

Project 3 Valhall Re-Development Project, North Sea.

Client Name Mustang International LP, Houston.

Role Stress Engineer

Responsibilities

. Stress Input verification, C-II modeling and analysis.

. Stress Analysis of system lines considering ASME B31.3 and

API-610.

. Stress calculations for Thermal Anchor Movement and PSV

reaction force.

. Finalization of support types and location after 3D Model

review .

. Stress Isometric markup and Report generation.

. Installation and Set up of AVEVA Vantage Global 2.4 SP1.5

. Framing PDMS Global network with Mustang International LP,

Houston and database administration.

. Isometric extractions of stress critical lines from PDMS

11.6 Isodraft module.

. Co-ordination with client for stress inputs & pipe

isometric drawings.

Technology Used Coade's Caesar II-5.00, Aveva's PDMS 11.6 SP-4, PDMS

Global 2.4 SP1.5, AutoCAD.

Project 4 KDD- Degassing Station, Iraq.

Client Name DPS Bristol (U.K)

Role Stress Engineer

Responsibilities

. Preparation of stress critical line list and system

formation.

. Stress Input verification, C-II modeling and analysis.

. Stress Analysis of system lines considering ASME B31.3 and

applicable API Standards API-610, API-617, API-661 and API-

650.

. Stress calculations for Thermal Anchor Movement and PSV

reaction force.

. Finalization of support types and location after 3D Model

review in SPR.

. Stress Report generation and isometric extraction.

Technology Used Coade's Caesar II-5.00, Smart Plant Review, AutoCAD.

Project 5 Propylene Oxide Plant

Client Name Pilot Project for presentation

Role Piping PDMS Engineer

Responsibilities

. Equipment and Structural modeling.

. Pipe routing from P&ID, Isometric generation, Equipment and

Piping Layout extraction.

. QA/QC for Piping Isometrics and GA drawings.

. Preparation of bill of material.

. Database administration includes project creation, teams,

users, providing user rights, access control.

Technology Used Aveva's PDMS 11.6 SP-4, AutoCAD

S.D. Industries, Mumbai November 2003 - September 2007

Company Description As ISO 9001 certified company working in the field

of Hydraulics, Pneumatics, Instrumentation fittings, valves

and manifolds.

Role 1 Design and Development Engineer.

Responsibilities

. Design and development Hydraulics, Pneumatics,

Instrumentation fittings, Manifolds, Needle and ball

valves.

. Preparation of technical specifications, data sheets and

drawings for finish products.

. Review and approval of production drawings and

specifications in compliance with relevant standards and

procedures. Also providing technical support and guidance

to CAD Drafters.

. Establishment of complete setup and procedure for testing

and quality control.

. Preparations of user friendly excel templates for grass

roots cost analysis of various standard fittings, manifold

and valves.

. Looking after product promotion activities.

. Preparation of technical and commercial specifications /

documents for bidding.

. Optimization of resources as per customer's requirements

and orders.

. Supplier development and Co ordination.

Technology Used AutoCAD.

Role 2 Project Engineer (Fabrication and Assembly).

Project Manufacturing of Linac Mechanical Structure for Cancer

Treatment which involves Microwave Radiation.

Manufacturing of Instrumentation Carriage for Non Destructive

Testing.

Responsibilities

. Preparation of work schedule according to scope defined.

. Co-ordination with client to resolve technical issues.

. Briefing to Supervisors and technician about daily tasks,

drawings and specification.

. Witnessing of various mechanical and non destructive

testing.

. Supplier development and Final QA-QC.

Hyd-Air Engineering Pvt. Ltd. Mumbai December 2002 - October 2003

Company Description Leading manufacturer of Hydraulics, Pneumatics,

Instrumentation fittings, valves and manifolds.

Role Production Planning and Control Engineer

Responsibilities

. Production Process Planning and Co ordination.

. Supplier development, co ordination and follow up.

. Scheduling and Loading.

. Project progress monitoring and controlling.

ACADEMIC CREDENTIALS

V Post Graduate Certificate course in "Piping Engineering"

2007 Suvidya Institute of Technology, Mumbai.

Result: - First Class

V Bachelor's Degree in Mechanical Engineering [Mumbai University]

1999-2002 Bharati Vidyapeeth College of Engineering, Navi Mumbai.

Result: - First Class with 61.18%

V Diploma in Mechanical Engineering [M. S. B. T. E.]

1996-1999 Government Polytechnic Thane.

Result: - First class with 68.93%

V Secondary School Certificate [Maharashtra Board]

1996 Shivner Vidya Mandir High School, Mumbai.

Result: - First Class with 74.80 %

PASSPORT DETAILS

Passport No: B3820844 Date of Expiry: 23 September 2011

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