John Halpin
abh8vk@r.postjobfree.com
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Lenexa, Kansas 66215
PROFESSIONAL EXPERIENCE
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Heatron
Flexible Cartridge Heater Manufacturing Leavenworth, Kansas
Lean/Safety/Environmental Engineer February 2007 - October
2009
. Generated a culture of personal responsibility in Health and
Safety resulting in a 60% reduction in Lost Time Accidents
(LTA's).
. Developed new and clarified all existing EHS procedures
. Conducted Kaizen events, trained 5s and Lean Procedures
. Revamped orientation and monthly safety training to be energetic
& engaging
. Wrote lockout/tag out procedures for all plant equipment
. Involved in energy saving ideas and implementing solutions
Varco Pruden Building
Steel Building Manufacturer St. Joseph, Missouri
Plant Engineer July 2000 -
February 2007
. Initiated $1 MM capital budget plans and led significant
maintenance and construction projects
. Supported 20% annual production growth through equipment
modifications, quality improvements and plant re-arrangement
projects
. Initiated preventative maintenance procedures, reducing downtime
by 15%
. Wrote and revised operating instructions for production
equipment
. Reduced LTA's and recordable by 30% through safety awareness
equipment and process changes
. Completed all annual environmental reporting, training and
procedures
Butler Manufacturing
Panel Building Manufacturing Kansas City, Missouri
Manufacturing Engineering Manager March 1998 - July 2000
. Developed manufacturing strategy and made equipment selections
to produce modular building panels for new product venture
. Solved daily production issues while training existing and new
personnel
HALPIN
Northrop/Grumman
Automotive Truck Manufacturing Plant Sturgis, Michigan
Manufacturing Engineer January 1995 - February 1998
. Engaged in implementing $14 million modernization initiative,
increasing production capacity by over 250%, oversaw 28 total
personnel
. Led departmental direction for IE's, ME's, tool
design/fabrication, and plant maintenance
. Improved production assembly operations with cell manufacturing
. Project Manager for Overhead Crane, Construction, and Electrical
contractors
. Design/build several large pieces of specialty equipment for new
continuous flow Assembly Line Project that was operational, on-
time and below budget
Morrison Knudsen Corporation
Transit Rail Car Manufacturer Hornell, New York
Facilities and Safety Engineer August 1991 - December
1995
. Team member involved in $7 million investment acquisition for
construction and renovation project involving 60 union contract
craftsmen to create 300,000 square foot BART transit rail car
assembly facility
. Managed team of Plant Maintenance and Safety Personnel
. Trained and hired new personnel, provided monthly training
sessions involving 250 personnel
. Developed professional relationships with City Management, CAL-
OSHA, and Waste Management Authorities to secure Building and
Operating Permits
. Crafted assembly line sequence and standard work procedures
EDUCATION
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State University of New York Utica, New York
Bachelor of Professional Studies
1985
Mohawk Valley Community College Utica, New York
Associate of Science in Mechanical / Electrical Technology 1982
Additional Studies:
Lean Six Sigma 40hr Hazwoper
State Compliance Reporting
Managing for Success DOT Regulations
Hazardous Waste Mgmt
Time Management OSHA 29 CFR 1910
CPR/First Aid
MILITARY SERVICE: United States Marine Corps