Mechanical Engineer Manager

JOB OBJECTIVE :(PQCDMS) ATTAINMENT BY PDCA

THRU.PLANNING/ORGANIZING/STAFFING/DIRECTING/CONTROLLING..

Seeking assignment in Production Planning and Plant Operations, preferably

in Auto-ancillary Sector on Top Mgmt. Level.

in Sheet Metal &Tubular Parts like Frame/Fuel Tank/Mufflers/swing Arm/Skin

Body Pnls./Suspension &

Floor Parts for 2,3& 4 Wheelers OEMs HM,GM,Maruti Suzuki,HMSI,Hero

Honda,Tata,Renault,Swaraj Mazda,TVS & Royal Enfield.

SUMMARY

. Nearly 25 years of experience in Production, QC, Purchase, Design, Supply

Chain, Finance, Project, Costing, Welding Shop (Robotics & SPM), New

Product Development, Vendor Development and Process Improvements in Auto-

ancillary sector

. Highly skilled in developing processes to ensure smooth establishment of

product commercially & conducting regular audits for process compliance

. Efficient in handling press & weld shop with robotics operations

. Efficient in ensuring quality control by monitoring incoming, in-process

and final inspection of procedures, records & ISO documentations

. Proactive in improving productivity through implementing Lean

Manufacturing System & Wastages (Muda) Analysis and attaining process

excellence to minimize manufacturing cost

. Expertise in implementing standards and ensuring adherence to quality

standards through in-process checks

. An enterprising individual with leadership, planning and analytical

abilities

CORE COMPETENCIES

. Handling day-to-day operations related to budgets, production schedules &

resource allocation

. Minimizing performance bottlenecks for high productivity by ensuring

safety, product quality, customer satisfaction, timely delivery, costs

and environment

. Identifying loopholes if any and undertaking result-oriented measures for

alleviating them

. Taking stringent quality measures to ensure compliance with objectives,

standards & customer's requirements

. Increasing machine up time & equipment reliability and implementing

maintenance schedules

. Carrying out periodic checks to ensure performance of equipment and

maintaining requisite documents

. Recognizing areas of obstruction & taking steps to rectify the equipment

by the help of troubleshooting tools

. Making sure that all the systems are operational at all times, that they

run safely, and at the same time provide the maximum amount of production

needed from that area

. Conceptualizing measures for bringing down scrap/ wastage/ reworking,

thereby improving SPR

. Maintaining quality standards & ensuring stringent adherence to quality

Std., norms & practices

ORGANIZATIONAL EXPERIENCE

Aug 2014 with Munjal Auto,as GM Operations(Plant Head)

Accomplishments:

* Over all plant responsibility to make as a profit centre in terms of

PQCDMS with new Muffler model development from design to Development up to

customer approval.

Nov'11~july 2014 with Rasandik Engineering Ltd.,as GM Operations(Plant

Head)

Accomplishments:

. Played a vital role in making process improvements including lean

manufacturing concepts, SMED, process mapping, value stream mapping,

inventory turn ratio, waste analysis and elimination through process and

product, PQCDMS

. Instrumental in developing new product from design & manufacturing

including tools, dies, etc.

Aug'09 - Nov'11 with Seaga India Pvt. Ltd. as Unit Head

Jul'07 - Jul'09 with Bellsonica Auto Component India Ltd., (JV Maruti

Suzuki), IMT, Manesar as Unit Head.

Accomplishments

. Handled production of F. Bumpers, F. Members, Door Hinge, Rear Members

and R. Members

. Conducted daily meeting with SML for parts feedback and developed further

roadmaps for improvements

. Conceptualized and evaluated department wise cost saving plan

. Prepared MIS department wise and budget distribution monthly basis

. Oversaw consumable like Gas, Wire, Diesel, Robot Spares and Mig Set

Spares Monthly Consumption

. Bestowed with the Process Excellence Award in 2007

PREVIOUS EXPERIENCE

. Jan'05- Jun'07 with Godrej & Boyce Vikhroli (Mumbai) in aerospace

division for laser beam & electron beam welding as Sr. Manager.

. Jul'89 - Dec'04 with Yamaha Motors India Ltd. as DET - Manager (Weld &

Press Shop)

For Products like Frame,Fuel Tank,Muffler,Swing Arm,CNC Bending &

Presses.

Accomplishment:

. Bestowed with the Best Kaizen Award in 2003

EDUCATION

. MBA (Operations Management and Production) from Institute of Management,

Delhi in 2009

. B.E. (Mechanical Engineering) from Delhi Institute of Engineering in 2007

. Diploma in Mechanical Engineer from V.T.I., Rohtak (Board of Technical

Education Haryana) in 1988

OTHER ACCOLADE

. Acknowledged as Gold Medallist in Hammer & Jevellin Throw

TRAININGS

. Successfully attended the following trainings:

o Welding Technology at Yamaha Motors, Japan

(MIG/TIG/Seam/Spot/Mesh/Project)

o Press Operations & Robotics Applications at Bellsonica, Japan (FANUAC

& Panasonic)

o Radiant Energy Welding at Godrej & Boyice, Maharashtra (Electron Beam

& Lazer Beam)

o Press Tools Welding, Repair & Reclamation (L&T)

o Six-Sigma, Lean Manufacturing, MSA, SPC, APQP, PPAP, FMEA, TPM, TQM,

5S, Kaizen and Poka-Yoke

o QCPC, OEE, 3K, 3R, 3M, Kanban, JIT, Waste /Time Management, EMS,

OHSAS, ISO/TS System

PERSONAL DETAILS

Date of Birth: 17th April, 1968

Address: H. No. - 2853, Sector - 9A, Bahadurgarh (Haryana)

Linguistics: English, Hindi and Japanese

ANIL SHEORAN

(: +91 - 972-***-****

(: *******@*****.***

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