Engineer Quality
Resume:
CURRICULAM VITAE
SEEKING MANAGERIAL ASSIGNMENTS IN TQM, SQA, QA, QC, QMS & EMS
WITH A GROWTH ORIENTED ORGANIZATION
? PERMANENT ADDRESS ? CONTACT ADDRESS:
ROOPA.N ROOPA.N
W/O GIRISH KUMAR.V C/O D.K NARAYANA
# 284,3RD CROSS CHURCH ROAD, ANNAPURNA NILAYA,NEW EXTENTION,
GAYATHRIPURM 2ND STAGE ANTHARASANAHALLY,ARKERE POST
MYSORE - 570019 TUMKUR - 572106
PHONE NO: (082*-******* / 4250879
MOBILE NO: 988-***-****/ 988-***-****
EMAIL :***********@*****.***
Professional Synopsis
. A competent professional with over More than 11 years of rich
experience in Quality Assurance / Quality control, Quality Management,Environmental Management and Team Management.
. Presently working with KERN-LIEBERS SPRINGS & STAMPINGS
PVT.LTD.,TUMKUR
as a Manager - Quality & Management Systems.
. Extensive exposure in ISO, QS, & TS,VDA system implementation &
documentation control activities.
. Excellent analytical, troubleshooting, interpersonal, relationship
building and team building skills with proven ability in establishing
quality systems / procedures and planning / managing resources.
Professional Goal
To become an outstanding engineer through the optimal application of my
training continuous enhancement of my knowledge base, and undertaking any
endeavor with a professional attitude.
Professional Qualifications
Bachelor of Engineering In Industrial & Production Engineering (1995-1999)
Class Awarded: First class with distinction (83 %)
PG Diploma in Quality Management System (2008) from Annamalai university
Pursuing MBA (Production Management & Quality Management) from Annamalai
University
AMBITION
To successfully lead a team of people towards achieving the organization
goals with best utilization of the given resources of 4M's.
BRIEF OVERVIEW
. Implementation of ISO/TS16949,ISO9001,14001,18001 & Requirements
. Preparing Internal Audit Schedule and Conducting / Co-Coordinating
Internal Audit and Corrective Actions. Certified Internal Quality
Auditor & Coordinating with certification body for External & Internal
Audit.
. Basic knowledge of SPM,CNC & Production Machines.
. Extensive experience in TPM & JIT Implementation of Kaizen's &
OPL's (One Point Lesson) through TPM. Strength in eliminating 16
Major Losses in the Shop Floor.
. Strength in effective Utilization of MS Office & SAP.
. Knowledge of implementing of "5's techniques".
. Training on VDA,POM,FMEA Software, SAP,QAM, EMS Requirements & CAQ
System in Germany
WORK EXPERIENCE
* KERN-LIEBERS SPRINGS & STAMPINGS PVT.LTD.,TUMKUR
Working as a Manager Quality & Management Systems. FROM: AUGUST 2009 -
Till Date
KERN-LIEBERS is a Swabian family company and a international supplier for
system vendors
of the automotive, textile and consumer goods industry with headquarter
Hugo Kern und Liebers GmbH & Co in Schramberg. The group of companies
develops and manufactures precision products made of steel strip and wire
at over 50 locations around the world. At the highest level of quality.
KERN-LIEBERS develops and manufactures products in 5 business units and is
supplying worldwide for different business branched with precision product
made of steel strip, plastic composite parts and compound systems in
highest quality. Comprehensive know-how in metal working combined with
special finishing processes represents the core competence of our group.
Management board of Head Quarters Schramberg bears global responsibility
for the continuous advancement of all product ranges, focusing on products
with potential world market leadership and benefiting from the advantages
of globalization by producing close to the market, develops and coordinates
the business and corporate policy / strategy of the KERN-LIEBERS group,
monitors worldwide operating results, profit and loss of the divisions and
national companies.
ROLES & RESPONSIBILITIES :
. Implementation of quality requirements of customers with involvement of
all departments and employees in division and suppliers.
. Implement strict measures to monitor process and systems are followed.
. Managing further development and maintenance of Quality Management
System, implementation of zero-defect target, collecting of quality data
and monitoring of trends & Support for preparation of reporting documents
and MRM.
. Leadership and motivation of staff. Involving and allot individual
responsibilities to meet specified targets.
. Presentation and reporting of internal & External defect analysis
. Creation of action plans in order to reduce internal and external
defects, ensure progress on action plans and monitoring of action plans
. Collecting defect costs according to KL-guidelines
. Collection and entering of NC Report Information's in the database.
Monitoring of implementation of actions on time to improve quality.
. Supporting customers and suppliers in all queries concerning quality
issues (complaints, 8-D-reports, coordination final inspection, etc.)
. Complaint management
. Check effectiveness, update and further improvement of the Quality
management system, including documents and data through internal audits
(according to valid norms)
. Reporting of quality related indices to head of division and management.
. Moderation of CIP Meetings.
. Analyzing wastes and working towards their elimination on a time based
manner.
. Implementing mistake proofing / Poka-yoke techniques in manufacturing
processes.
. Cost control, use material efficiently and economically
. Development of process FMEAs together with planning and production
. Developing and implementing systems, processes and procedures for new
product to facilitate smooth functioning of overall production operations
and enhancing operational efficiency
. Diagnosing and counter measure planning of product / process defects
through process improvements.
. Development of Inspection technology and have market overview knowledge
updating of current Inspection technology.
* INTERPLEX ELECTRONICS INDIA PVT.LTD.,BANGALORE
Senior Engineer QA/QMS: FROM: AUGUST 2007 - AUGUST 2009.
Interplex Electronics India Private Limited is a subsidiary of
Interplex Industries Inc.
New York. The primary objective of the company is to serve the stamped and
plated metal parts requirements for the electronic, electrical and
mechanical industries in Electronics and communication, Automotive,
electrical, medical,consumer electronics, for the parts which goes to
connectors,switches, relays sensors etc,.
ROLES & RESPONSIBILITIES :
. Documenting, implementing and maintaining the Quality System Documents as
per the requirements of ISO/TS 16949 Standard
. Preparing Internal Audit Schedule and Conducting / Co-Coordinating
Internal Audit and Corrective Actions. Preparing Management Review
Minutes and following up for the Actions. Maintaining & Updating National
& International standards in Quality System Documents. Preparing and
Issue of Quality System Documents. Maintaining Company Level Data for
Management Reviews. Coordinating with certification body for External &
Internal Audit. Performing, Controlling, monitoring of Inspection and
Testing in accordance with QMS documents. Retention and maintenance of
relevant Quality & QMS records. Meeting customer specific requirements if
any & interlinking CSR with Company QMS System. Monitoring and
controlling of Company & Department objectives.
. Controlling of Non conformance arising out of In process, Incoming and
customer returned material. Decision making and disposition of non
conforming materials, components and products. Handling customer
complaints and return of material if any
. Controlling of customer returns as per company objectives
. Monitoring and controlling of In-process rejection as per company
objectives.
. Controlling of inspection as per control plans/ Inspection plan
. Identifying the training needs of self and for other QA personnels
. Responsibility for Quality system implementation and improvements in all
departments
. Identification of critical process and monitoring the same through SPC
techniques
. Preparation, controlling and monitoring of work instructions in
departments.
. Deployment of CIP in Department
. Analysis and information about nonconforming process, product and others
if any.
* TRITON VALVES LIMITED, MYSORE
ENGINEER QA/QMS & TPM CO-ORDINATOR FROM: APRIL 2006 - AUGUST 2007.
The Triton Valves Limited manufactures Rubberized Tyre Tube Valves and
its Accessories. Company is an medium scale Valves & Valve core
manufacturing Industry, Manufacturing of all kinds Commercial
Vehicle Valves, Tractor Valves Light Commercial Vehicle Valves,
Passenger Car Valves Two/Three Wheeler Valves, Off the Road Vehicle
Valves and Cores.
.
ROLES & RESPONSIBILITIES
. Time study for different processes. Preparation of Control plans for
different Processes, Products & Phases. Preparation of APQP Files for new
development products for different phases. Preparation of APQP & PPAP
files according to TS16949 requirements.
. Preparation of Monthly, Weekly & Daily production planning schedules &
monitoring of Daily production, Dispatches & Work in Progress components
& Updating.
. Review of customer complaints & returns. Conducting Internal Quality
Audit.
. Improving the "O.E.E" in the Machine by reducing gap. To eliminate 11
major losses in the machine through "Focused Improvement".
. To implement "5's technique" in the shop floor & in office area. To
implement "KAIZEN" concept for improving production in the machine. To
implement "POKE-YOKE" to improve the Quality standards of the Products.To
eliminate "NVA" by Time Study analysis. To examine equipment, processes,
Operations & Assembly to determine Quality or Time revisions & to suggest
improvements. To implement the "CLIT" standards to reduce forced
breakdown in the M/C.
* V.S.T TILLERS & TRACTORS LTD.(Precision Components Division)
Trainee & Assistant Engineer FROM:SEPTEMBER 2002 to APRIL 2006
Company Profile: VTTL (PCD) one of the ISO 9000,QS 9000,TS 16949
Quality system Certificate By the 'TUWCERT Certification Body,
Equipped with CNC machines, Horizontal machining centers, vertical
machining centers, Honing machines, Induction Hardening machines,
Magnetic Crack Detectors,Grinding (CNC) machines, Drilling Machines,
Tool Room, Measuring Instruments & Metrology Lab .
Designation: Process planning engineer & Document controller.
ROLES & RESPONSIBILITIES
. Receipts, Issuing, Updating, Maintenance & Disposal of Drawings,
Standards, Specifications & Internal Documents. Assisting HOD in New
Product Development & Preparation of PFMEA,PPAP & APQP,Gauge Plan &
Tool planning, Designing of Fixture elements, Templates Throw Blocks
using Auto CAD2005 for various Components.
. In Process Planning: Review of FMEA, Manufacturing Process Audit, Cpk
Studies, Individual Employees Efficiency Calculation using software,
Corrective Action & Preventive Action for Process. Preparation of
Operation chart, Control & Process Plan for the Production of
Connecting Rod, Crankshafts & Study of Blumshafts, Crankcase,
Suspension Link, Caliper lever, Fuel Injector Clamp, Pump Clamp &
Balancer weight.
* In Hotel Kings Court & Sri Guru Residency
as a Maintenance Engineer & Executive for the period 2001~2002.
* In BEML Mysore.
Designation: Graduate Engineer Trainee
For the period MAY 2000 to MAY 2001 awarded above Average Grade (A+)
under the following departments.
Methods Planning, Tools Planning, Technology & Process Development &
Production Planning
In Final year of Engineering Project done at BEL & LPSC (ISRO) Bangalore.
1. Study of CNC Part Programming & MRP- II.
2. Production Planning,Controlling and Scheduling Of Differential
Pressure Transducers.
Training Attended
. One & Half months training on AutoCad at CPC Polytechnic Mysore .
. 16 hours of training on the requirements of ISO/TS16949:2002 by Omnex
India.
. 16 hours of training on Process Review (PFMEA) by Omnex India.
. 24 hours of training on APQP & PPAP by Omnex India.
. 16 hours of training on Statistical Process Control by Omnex India.
. 16 hours of training on Internal Quality Auditor for ISO/TS16949:2002
by Omnex India.
. 8 hours of training on Small Group Activities & 7 Old & New QC Tools.
. 8 hours of training on 5'S Activities.
. 8 Hours training on 6 Sigma Concept.
. 8 hours of extensive training on Personality Development by Srinivasan
(CII)
. 32 hours extensive training on TPM by Srinivasan (CII) .
. 50 hours of ISO 9001 Lead Auditor Training By BV
. 18 Hours Legal Requirement on ISO 14001:2004 & OHSAS 18001:2007 By UL-
DQS
. 27 Hours ISO 14001:2004 Lead Auditor Training By BV
. SAP Modules Training By Head Quarters Germany.
Additional Knowledge
. QMS, ISO14001,ISO18001 & ISO/TS 16949,ISO 9001,QS 9000,VDA,TQM &
TPM
. SPC,MSA,FMEA,APQP,PPAP,PFD & Control Plan
. Quality Audit (System, Layered Process Audit, Manufacturing Process
Audit & Product Audit)
. Quality Problem solving techniques & 7QC Tools
. Planning, Controlling & Scheduling
. MRP-II,ERP & SAP PACKAGE
. ISO 9001:2008 & ISO 14001:2004 Lead Auditor
Strengths
Willingness to learn, flexibility, reliability, adaptability,
readability, talents, creativity, communication skills, Determined,
Able to Prioritize, Full commitment to work, Well organized and like
to be neat with all of my work, Team player and work well with others,
quick learner, A good helper towards those who need it, Great problem-
solving skills and am willing to learn new things to get the job done,
ability to cope with failures and try to learn from my mistakes & work
in team and have been an active participant and organizer at several
places. Believer in long term relationship. Flexible & willingness to
learn.
Effective team player.
Computer Skills:
Programming Languages : DTP,MS Office & C,C++.
Operating systems : MS-DOS,Windows-
95/98/2000/NT
Software : CNC Programming, AutoCAD-2005
Personal Details:
Date of Birth : 18/11/1975
Sex : Female
Language Known : English, Hindi & Kannada
Passport Number : H9917231
CTC : 8.50 Lakhs / Annum (Other perks)
ECTC : 15 Lakhs
Notice Period : Three Months
Date :
Place : Tumkur /Mysore
(ROOPA.N)
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