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Six Sigma, Manufacturing, Quality, Safety Engineering

Location:
Lubbock, TX
Posted:
November 30, 2012

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Resume:

AMIT CHAUDHARY *** Detroit Ave., Lubbock, TX

******.****@*****.***

806-***-****

OBJECTIVE

To obtain a challenging position in a high quality engineering environment

where I can translate my resourceful experience and academic skills to add

value to organizational operations.

SUMMARY

. Six Sigma Green Belt Certified Engineer (M.S. Industrial Engineering)

with 3 years professional experience.

. Proficient in Time studies, CAD, Manufacturing planning and execution,

Safety and Quality practices.

. Knowledge of Quality management modules Kaizen, 8D, PFMEA, SPC, PPAP,

APQP, 5S and ISO 9001:2008.

. Result oriented, enthusiastic team player, ability to adapt in a dynamic

environment and consistently displayed effective people skills at all

stages of career.

Education

Master in Industrial engineering

(Aug 10- May 12)

Texas Tech University - Cumulative GPA: 3.45/4, Major GPA: 3.7/4

Bachelor in Biotechnology

(Aug 04- July 08)

Amity University, India - GPA: 7.7/10

Related Coursework: Risk Analysis; Statistical Data Analysis; Design of

Experiments (DOE); Safety Engineering; Simulation modeling (Operations

analysis); Activity Scheduling (Process Improvements); Advanced

manufacturing; Human Factors in Engineering and Design; Work Analysis &

Design; Biomedical design & manufacturing.

Industry Experience

Texas Tech University, Food Processing, Lubbock, TX Student

Manager/Supervisor (Jan 11-May 12)

. Served as a Team Leader for student staff. Trained staff in equipment

safety & compliance and fostered teamwork.

. Successfully reduced operating costs by 20% through continuously

improving resource management and process improvement.

. Analyzed facilities and equipment layouts. Recommended designs, plans

and layouts to establish the most efficient flow of work.

. Conducted ergonomic and safety improvement studies for work stations,

processes, and activities. Reduced injuries/fatigue by almost 70%.

Bonomi India, Valves & Actuators, Delhi NCR, INDIA Sales &

Technical Engineer (Sep 08-July 10)

. Grew annual sales 67% from 0.6 million Euros to 1.0 million Euros (2008

vs. 2009) by implementing new marketing strategies.

. Reduced shipment delays by 30% through managing product distribution

logistics from warehousing to order processing and timely delivery.

. Managed budget, schedule, design and coordination for a variety of sales

and distribution projects.

. Increased efficiency of sales team by 20% through performing time study

analysis and evaluating personnel utilization based on collected time

study data.

. Increased client retention by 40% through managing customer relationship,

meeting client's requirements, and maintaining database of client

activity.

. Performed client-end inspections to analyze equipment failure and

conducted robust incident investigations using tools like Root Cause

Analysis (RCA), HAZOP, and FMEA. Thereby reducing operational failures by

approximately 50%.

SOFTWARE SKILLS/TOOLS

Analysis and Design: AutoCAD, Exposure to Solidworks

Simulation Modelling: ARENA, LabView

Data Analysis: R (Statistical Analysis software), Minitab,

Exposure to Matlab

Other Software: Proficient in Microsoft Office suite; Working Knowledge

of SAP/ERP - MM

ACADEMIC COURSEWORK WITH PROJECTS

Biomedical Design & Manufacturing

Project: Degradation Studies

. Title: Controlling Drug Delivery Characteristics of Polylactic Acid -

Degradation Studies.

. Designed (using CAD software) and fabricated various product design

geometries using Injection Molding and established degradation studies.

. Studied human body mechanics; GAIT analysis; medical imaging and

modeling; biomaterials and nanomaterials; biomedical manufacturing and

implant design using MIMICS; FDA regulations.

Safety Engineering

Project: Thermal Energy Plant Accident Analysis

. Analyzed an accident that occurred in a thermal energy plant on a

University campus in South Texas.

. Identified and understood fundamental safety standards, behavior based

safety and hazard management.

. Identified common safety hazards and recommended remediation.

. Performed Barrier Analysis; Event and Causal Factor Charting (ECFC);

Fault Tree Analysis (FTA); Failure Mode and Effect Analysis (FMEAs); 5

Whys; Risk Assessment; situational awareness; RCFA; Process Safety

Management (PSM); Hazard and Operability Analysis (HAZOP); PHA; and OSHA

regulations/implications.

Advanced Manufacturing Project: Rapid Prototyping (Fused

Deposition Modeling)

. Title: Cubic Macro Surface Texture Capability of the Dimension uPrint

3D Printer.

. Designed several coupon designs using Autodesk Inventor and fabricated

the design using rapid prototyping.

. Discovered a counterintuitive relationship where design width drove build

height and design height drove build diameter.

. Studied metals, alloys, ceramics, composites, and nanomaterials

properties, their characteristics, different fabrication methods and

applications.

Human Factors- Engineering/Design Project:

Product Evaluations and Improvements

. Compared five products in the same categories using House of Quality

(HOQs) and recommended improvements for the better quality, ergonomic

design, sales and customer satisfaction.

. Quality Function Deployment (QFD); Human Error Potential; ergonomic

hazard identification and recommend remediation or prevention; accident

analysis; time and motion studies; FMEA; 5 whys; biomechanics; etc.

Simulation Modelling

Projects: Operations Analysis

. Developed simulation models to identify process flow improvements.

. Development of Inventory Control simulation Models in ARENA.

. Determined the target level inventory including cost computations that

minimized total cost.

HIGHLIGHTS/ACTIVITIES

. Plays for Texas Tech Cricket; Member of ASEM (American Society for

Engineering Management).

. Other Certifications: 1) English and Communication Skills. 2) Behavioral

Science.

. References available upon request.

. Open to relocation.



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