Maintenance Plant

MANI DURAISAMY

Snapshots

. A Mechanical Maintenance Eng and Production field with over 14 years of

experience in production, Maintenance, operations and vendor development

with rich exposure to all facts of business.

. Currently working ''Production Incharge'' cum Blowmoulder

Coordinator""at Faifa Water Plant in JAZADCO at Saudhi Arabia .In this

plant all the Mechines are KRONES & SIPA Lines.

. Leading the plant team for installation and commission of entire

machineries including Utilities

. A keen strategist and planner with skills in conceptualizing and

effecting process initiatives to enhance plant efficiency and

productivity.

. Expertise in implementing cost saving measures to achieve substantial

reduction in terms of production cost, raw materials and energy

consumption.

. Resourceful at strategizing techniques for maximum utilization of

manpower/machinery.

. Skilled in selecting and negotiating with suppliers on the basis of

quality & timely supply

. An excellent communicator with good inter personal skills

Career Experience

Strategic Planning

. Formulating long term/short term strategic plans to enhance operations.

. Spearheading Value Analysis/ Value Engineering & other continuous

improvement initiatives in processes.

. Conceptualizing and implementing strict measures in operating procedures

to optimize resource/capacity utilization.

Production/ Process Planning

. Overseeing production related tasks including planning, control, trouble

shooting & inventory management

. Setting up production targets, motivating and leading a team, and achieve

the same within time and cost parameters.

. Optimising man & machine utilization to achieve pre set targets.

. Developing new process concepts for production optimization, yield

improvement and develop guidelines for the sequencing of manufacturing

activities on the shop floor.

Operations

. Planning and effecting preventive maintenance schedules of various

machineries to increase machine up time and equipment reliability.

. Proactively identifying areas of obstruction/breakdowns and take steps to

rectify the equipments through application of trouble shooting.

Operation Preview;

Krones Filler 300 BPM (Germany),Contiform-S10, Labelling Mechine,

Wrappapac 16 CTN and Pallestiser with Stretching Mechines.

SASIB 600 BPM (Italy) Multy serve Soft Drinks RGB Line, Hilden 400BPM PLC

Controlled(India) Juice Line

Work History/Accomplishments

1 Since June-14th 2008 working ''Production Incharge'' at Faifa

Water Plant

in KSA, JAZAN (JAZADCO)

Blow Moulding Co-ordinator (Krones Contiform S-10 & SIPA)

. Leading the plant team for installation and commission of entire

machineries including Utilities

. A keen strategist and planner with skills in conceptualizing and

effecting process initiatives to enhance plant efficiency and

productivity.

Setting up production targets, motivating and leading a team, and achieve

the same within time and cost

parameters

. Developing new process concepts for production optimization, yield

improvement and develop guidelines for the sequencing of manufacturing

activities on the shop floor.

2. South India Bottling Company P Ltd, ( COCA COLA Unit)

Production Cum Maintenance Executive (Since March-2007 to May-2008)

. Leading the plant team for installation and commission of entire

machineries including Utilities

. Coordination with OEM's for installation and commissioning of one SASIB

600 BPM Carbonated Soft Drink Line and another 400 BPM HILDEN make Juice

filling Line

. Reporting to the Plant manager and in-charge of all Production and

production related activities of two automated filling lines and

utilities.

. Maintenance planning, Spare procurement and execution of maintenance of

all Bottling line equipment and utilities.

. Recruiting, training, and building a strong team.

. Responsible for productivity and Productivity enhancement

. Responsible for System implementation.

. Supervising and Controlling 6 Unionised and 150 Contract Manpower and

labour supervisors.

. Coordination of PRS System (Productivity reporting System).

. Coordination with Stores Packing Raw Materials and Consumble Goods

. Coordination with QC Responsible for on line Quality Control

. Trainning and Development of Skills in Operator and Labour

. Attended Boiler 2007 seminar @ Chennai

3. " shift in charge" in KSE LTD,Dairy Division,Tamilnadu

( Period of Work from April 2000 to Feb2007).

An ISO 9001:2000, 14001 -1996 & HACCP Certified Company.

Field Activities:

I Know very well about the Maintenance of the machines in

production line(Alfa Level) and also the job involves in productions

Quality monitoring and manpower utilizations. We are implementing to

HACCP Standards in Process and Packing of Milk and Milk Products with

related to Food Safety. Fill Pack Machine Nicrome Machine ( Capacity:

5000 packets/Hr Each Head) @ Two Heads.

-

- Responsibilty of Raw milk Receiving and Storing

Judging and grading of milk,Responsiblity of milk Pasteurisation and

Packing

- Communicate plans & Changes to line Crews

- See the Operations are going as Planned

- Take necessary action if there are problems

- Motivate and Encourage Employees

ISO WORKS

Saudi Arab projects Co.Ltd (SAPCO)

Introduction to ISO 9001;2008 and ISO 22000; 2005 Training Course

Attended

Internal Audit Course also Attended

ACME (India) Quality Management Service

ISO 9001:2000, ISO 14001:1996 :

Co-ordinator, Record Document Controller, ISO Organizer, Internal

Quality Auditor,

MRM Committee member, SIT Member

HACCP Program (Quality & Food Safety) :

HACCP Coordinator, prepared SSOP, CGMP, CCP Monitoring & Pest

control program

4. Maintenance Supervisor in South India Viscose Cone Winding

Division,Palani (Since 1996 to 2000)

Maintenance of cone winding mechine( Over hauling & servicing)

Gear boxes& reduction Units & alignments, Belt Conveyers

5. Shift Supervisor in Senthur Vela van Textiles (Since 1993 to 1996)

Academia

Diploma in Mechanical Engineering

Arulmigu Palaniandavar Polytechnic, Palani

April 1992

64.4%

Personal Details

Date of Birth : 6th March 1970

Permanent Address: D.Mani

Anbagam

D1 Ramasamy Nagar

Udamalpet -642 126

Tripur Dist, Tamil Nadu, India

Phone : +91-965*******

Languages : English,Kanada, Malayalam, Tamil and Arabic Learner

Passport Number : F-2891430

Date of Issued ; 25/05/2005

Date of Expiry ; 24/05/2015

E-mail ID : *****************@*****.***,

*************@**********.***.

Recent Contact No ; 966-0501108211 (KSA)

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