Engineer Project
Resume:
ISRAR KHAN
**** ***** *** **** # ***, Riverside CA 92507
**********@*****.***
US Citizen
SUMMARY
Eighteen years of Industrial Engineering experience in Manufacturing,
Distribution, Fulfillment and Logistics environment.
Strengths include:
* Project Management * Product Cost Analysis * Methods
Engineering * Work Measurement
* Product Engineering * Statistical Process Control * Process
Engineering * Cost Estimating
* Capacity Planning * Process Design *
Process Re-layout * Headcount Planning
* DMAIC
EDUCATION
University of Texas at Arlington, Arlington, Texas.
Bachelor of Science in Industrial Engineering May 1989.
WORK EXPERIENCE
Process Improvement Engineer
Ross Discount Stores Moreno Valley, CA 3/2013-8/2013
. Worked on a project to increase the capacity of Put To Light system
(PTL). Instituted 2 packers per zone
methodology (without zones split) which resulted in 50 % improvement to
throughput, 75 % reduction in
lane full, 15% reduction in re-circulation rate and an increase in
cubing of the boxes ($250K savings).
DMAIC principles were used to complete this project.
. Further savings from this project were partial taping of vendor boxes
that were pushed out from the zones
(annual savings of $75K), placing 2-3 vendor boxes/cart (annual savings
of $20K), redesign of the packers
cart (permanent 5S location for scanners, tape holders etc.).
. Performed new store slotting for PTL and Tilt Tray system on a quarterly
basis. Also, created a new staffing
Tool for PTL system.
Senior Industrial Engineer
Ingram Micro Tustin, CA 11/2011-
10/2012
. Maintained and updated labor standards in Red Prairie System. Created new
flow charts and job codes
for new processes.
. Performed storage analysis for new accounts that were either accommodated
in existing fulfillment centers or
designed layouts for new fulfillment centers including project
management, procurement of equipment, vendor selection and supervised
installation of equipment.
. Provided TMUs using MOST for potential new accounts for costing purposes.
Worked closely with Program
Managers in providing labor and start up estimates for new
distribution centers for new accounts.
Senior Industrial Engineer/Project Manager
8/2007-10/2011
Amazon.com Seattle, WA
. Managed a project that involved designing a new 320,000 Sq. Ft
Fulfillment center in Las Vegas, it had
a budget of $3.2M. Was responsible for design, capacity and storage
studies, RFP's for Material
Handling and storage, CAR (Capital Authorization Request), selection of
vendors, installation of all
MHE and storage equipment, managing of the budget (project cost were 3%
under budget).
. Managed a project that involved designing a new non sort 520,000 Sq. Ft.
Fulfillment center in Goodyear AZ.
It had a budget of $6.5M and was completed one week under the deadline.
Was responsible for design, capacity and storage studies, RFP's for
Material Handling and storage, CAR (Capital Authorization Request),
selection of vendors, installation of all MHE and storage equipment,
managing of the budget.
. Decommissioned 1.8M sq. ft of fulfillment centers, ranging from 75K sq.
ft to 650K sq. ft, tasks included teardown of material handling and
storage equipment, preparing RFP, maintaining project schedule in MS
Project and brought the buildings to return to lease condition.
. Owned the whole program for workstations and carts for the worldwide
Amazon network. Maintained a catalogue of 92 workstations and carts. Was
the project lead in investigation, prototyping and release of new
workstations and carts.
. Developed and updated capacity plans for 6 fulfillment centers.
. Was the project lead for upgrading the Material Handling and Storage
capacities for 4 existing
Fulfillment centers. It had a budget of $1.4M.
Senior Industrial Engineer
10/2005-08/07
Jabil Inc. Saint Petersburg, FL
Was the program manager for Sensus business unit. Was responsible for
liaison with design and
manufacturing group, managing all aspects for acquiring the business
(test engineering, assembly,
planning, training). Sensus did select Jabil and the Chihuahua, Mexico
was the selected site.
Led a team of Industrial engineers for RPTV (Rear Projection TV) line
layout in Chihuahua, Mexico.
The 10 month ($1.5M) project involved design of the layout, design
reviews, MOST analysis, PFMEA,
Headcount and capacity plans, bottleneck or Takt time, vendor selection,
procurement of equipment,
Installation of a new line layout and post install support.
. Supported RFID group with RFID related deliverables, process mapping,
benchmarking, ROI studies,
Process measurement. Also was heavily involved in the assessment of Gen 2
RFID gate which included
gate demo, test and data gathering.
. Participated in DFA (Design For Assembly) activities with values
engineering team, used an In-House
tool to conduct DFA analysis.
. Set up an Ergonomic reference document to be used for designing layouts,
the documentation covered
Cumulative trauma disorders, anthropometry, NIOSH lifting guide and Snook
material handling tables.
Process Engineer
8/1998-10/05
Dell Computer, Computer Manufacturer, One Dell Way, Round Rock, TX. 78682.
. Developed capacity and Headcount plans for Returns and order fulfillment
operations and updated them on a quarterly basis.
. Redesigned the Over pack area in our distribution and fulfillment
facility, resulting in $275K annual savings.
Green Belt project (3 months payback).
. Instituted an OEM Box Recycling program for Hard Drives, Power Supplies,
and Notebook batteries resulting in an annual savings of $600K with zero
capital cost. Won the Green Belt MVP award for it.
. Installed an 802.11b RF infrastructure in our Fulfillment/Bulk Warehouse
building, eliminating 6 headcounts in Put Away and Order Pull area. ROI
of 227 % and payback period of 3.5 months.
. Redesigned the Vendor Repair Receiving area, tripling the capacity and
reducing backlog by 90 % in the same square footage ($500 K Capital
budget). ROI of 179 % and payback of 7 months. Won the MVP award for
it.
. Responsible for 5S and safety issues for the returns and order
fulfillment facilities.
. Installed 3 White Vertical Carousel in Hard Drive Software Download
area, using Kanban Technique eliminated the need for 14 bin racks in
Hard Drive storage, freeing up 60 % of the space for process area.
. Designed and implemented a new shipping process in order fulfillment
resulting in forty percent reduction
of cycle time and increase in capacity from 17,000 orders a day to
34,000, it was finished on time and within budget. Project steps
included redesign, coordinating inter-departmental activities, working
with vendors, procurement of capital equipment (Ermanco Conveyor System)
and supervising all installation.
. Simulated and modeled the existing operations in order fulfillment using
Promodel to have the
capability to do what if analysis.
. Leader of the team responsible for Cycle Time Reduction. Eliminated 9
headcounts in 4 quarters in 2003 by just getting rid of Non-Value added
elements.
Costing/Pricing Analyst
4/98-7/98
AlliedSignal Inc., Thermal Systems. Torrance, CA.
. Developed cost matrices for all types of charge air coolers, cooling
modules and radiators. Also,
established pricing strategies for all our customers.
. Created a financial proposal to obtain the Kenworth Truck Company
engine trim business.
Manufacturing Engineer
3/97-3/98
AST Computer Inc., Computer Manufacturer. Fort Worth, TX.
( Established standard times on desktops, notebooks and servers based
on RWF (Ready Work Factor) work
measurement technique (similar to MTM).
( Generated operation sequencing and manufacturing assembly
instructions for new products.
( Performed line balancing and created routings.
( A key member of the team that was responsible for installation and
implementation of statistical tracking
software for improved reporting capabilities with regard to
factory efficiency.
( Participating member of a group involved in benchmarking and cycle
time reduction.
Corporate Industrial Engineer & Cost Engineer
7/91-3/97
GO/DAN INDUSTRIES, Automotive and Industrial Radiator Manufacturing
Company. Dallas, TX.
1. Performed classical industrial engineering analysis, developed labor
standards, bills of materials and
routings for three manufacturing locations.
2. Analyzed manufacturing processes and transformed batch flow
manufacturing operation to continuous
flow process operation based on JIT and cellular manufacturing
philosophies.
3. Generated cost estimates/analysis for new heater and radiator models
for sales/marketing division.
4. Participating member of cost reduction and gain sharing committee.
SEMINARS OR COURSES/TECHNICAL TRAINING
* Making MRPII work for you. * Systems engineering. * RWF
training at Samsung Electronics in S. Korea.
* Simulation and Modeling by Promodel *AutoCad LT * Green Belt
certified.* MOST Certified
* Certified in Advanced Ergonomics
Software
Microsoft Project, MS Excel, MS Power Point, MS Word, Lotus 1-2-3, Auto
Cad Lite, ProModel 4.1, FLOW Chart 4, MAPICS, MAXCIM, CICS, Standards Pro
by MOST
PROFESSIONAL ASSOCIATIONS
Citizenship : US. Citizen
Member IIE, APICS, MTM Association.
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