Engineer Quality

George Khalil

***** ********, *******, ******** *****

Ph: 248-***-**** E-mail: ***********@*****.***

EDUCATION UNIVERSITY OF DETROIT MERCY Detroit, MI

Masters in Business Administration,

Concentration: Finance, May, 1993

GPA 3.83/4.00

UNIVERSITY OF DETROIT Detroit, MI

B.M.E. Mechanical Engineering, May, 1988

HONORS

Member, Beta Gamma Sigma (national honor

society for business

students - top 20% of

graduating class)

. Member, American Society of Mechanical

Engineers (ASME)

EXPERIENCE JOHNSON CONTROLS INC. Warren, MI

03/13-Present Quality Engineer

. Support all quality issues for the

manufacture of complete Dodge Ram seat

assemblies.

. Control Plans, Poka-Yoke, standardized work

instructions, initiate/approve quality alerts

. Organize and support in-house and third party

containment activities.

. Generate reports for senior management on

ppm, scrap and warranty data.

. Work with JCI suppliers on quality issues.

CHRYSLER, LLC Auburn Hills,

MI

01/04-10/08 & 02/11-10/12 Manufacturing Quality Engineer

. Work with Mopar upfit suppliers in the U.S,

Canada and Mexico to assure quality control

in the assembly of Mopar accessories to

Chrysler and Fiat vehicles.

. Coordinate all quality activities to ensure

effective Mopar upfit program launches

including utilizing Chrysler Product Creation

Process (CPCP), Production Start Approval

(PSA) process and Process Evaluation Run

(PER).

. Implemented Chrysler's Customer Product Audit

(CPA) at all 6 upfit supplier locations.

. Effectively trained all upfit suppliers on

the use of Chrysler's Common Quality

Reporting (CQR) system which stores all CPA

data.

. Validate that all Mopar engineered components

are PPAPed and tested prior to upfit supplier

assembly.

. Perform random CPA audits at upfit supplier

locations.

. Communicate CPA audit findings and warranty

data to upfit suppliers in route to

establishing root cause of issues.

. Work with upfit suppliers, component

suppliers, Mopar supplier quality, Mopar

engineering teams, platform engineering teams

and Chrysler assembly plants to implement

interim and permanent corrective actions on

various quality issues.

. Maintain and provide a monthly log to senior

management depicting all vehicle, component,

assembly, warranty and audit related quality

issues.

. Established CPA quality guidelines, policies

and audit procedures to establish audit

standardization among the 10 Chrysler NAFTA

Assembly Plants and conforming to ISO

Standards.

. Analyzed CPA audit data to create MS Excel

pivot tables and graphs to compare quality

across Chrysler assembly plants.

. Filled in as a supervisor of hourly CPA

auditors, at various times, at all Chrysler

assembly plants

FORD MOTOR COMPANY

Dearborn, MI

05/01-12/03 Reliability Engineer

. Utilize Six Sigma principles and standards in

conjunction with statistical software tools

to achieve accurate data analysis and

produced short-term improvement with long-

term control for multiple commodities,

vehicle function groups and vehicle lines.

. Communicate necessary requirements for

concern resolution process with management,

engineering and manufacturing.

. Create standardized Enhanced Concern

Identification packages including unexpended

warranty calculations with other time in

service statistics in relation to causal part

number performance or customer concern during

and past projected warranty cycle.

. Establish Quality target setting; Prepared

and analyzed Kano Models utilizing CDPM

Quality software to predict Customer

Satisfaction in conjunction with PALS

strategy.

. Utilize Ford Motor Company Global Quality

Reporting System (GQRS), Analytical Warranty

System (AWS) and Data Cubes to analyze,

interpret and chart quality related issues for

Focus (Current & Future Models) and Escort

vehicle lines.

. Support the Product Engineers in analyzing

current Ford Focus quality issues and applying

corrective actions for future programs.

. Successfully passed the following FTEP Modules:

FMEA, Reliability, Experimental Design,

Parameter Design, Tolerance Design, and Applied

Consumer Focus

07/00-4/01 VISTEON AUTOMOTIVE SYSTEMS

Ypsilanti, MI

Product Design Engineer

. Utilized Ford Motor Company Analytical Warranty

System (AWS) software and Visteon Quality Data

System (VQDS) software to perform warranty

analyses on ignition coils within the Ignition

Engineering Department, which included ignition

coils for all Ford Programs.

. Quality Responsible Team (QRT) Leader in the

reduction of engineering, manufacturing,

production and warranty related defects.

. Developed and conducted presentations of

warranty analyses data for internal and external

customers utilizing MS Powerpoint.

02/97-06/00 ITEM PRODUCTS Livonia, MI

Engineering Manager

. Manage (4) Engineers for the design and build of

various frames, enclosures, guarding and linear

motion equipment primarily made up of aluminum

profile.

. Interface with all suppliers, customers and

Reps/Distributors.

. Responsible for all quoting, budgeting,

scheduling of all work assignments, performance

reviews and the over-all production of the

engineering department.

05/93-10/96 INGERSOLL-RAND WATERJET CUTTING

SYSTEMS Farmington Hills, MI

Project Engineer

. Design, build, test and documentation of

waterjet cutting

machines, "Cradle

to Grave" responsibilities.

. Successfully managed 30 projects worth

$6.5 million to ensure

scheduled delivery,

quality and reliability.

. Coordinated all estimating, quoting, and

scheduling of equipment

. Supervised 5 individuals on various

projects.

. Performed costing analysis to compare with

original estimates.

01/89-05/93 GIDDINGS & LEWIS INTEGRATIVE AUTOMATION

Fraser, MI

Engineer

. Designed assemblies and components of

special metal-cutting

transfer machines.

. Completed two year "Degreed Engineers

Training Program" in

Feb. 91 which

included rotational experience in the following

Departments:

Mechanical Engineering, Research and Development,

Heads & Tooling,

Quality Control, Technical Liaison, and also worked on

the manufacturing

floor building machines.

. Developed an analytic statistical approach

in predicting machine

capabilities based

on customer part print tolerance analysis.

01/87-01/89 CROSS ASSEMBLY SYSTEMS Warren, MI

Designer/ Co-op Intern

. Designed assemblies and components for

assembly lines and automation.

. Completed two co-op periods as a detailer

of assemblies while

attending school

part time.

SKILLS

. AutoCad, Calma, ProCadam, and

Computervision Computer aided Design

Systems

. MS DOS and MS Windows operating systems

. MS Access, MS Word, MS Excel, MS Project

and MS Powerpoint software systems

. MS Outlook and Lotus Notes applications

. Statistical Process Controls

. Trained in Design for Six Sigma (DFSS)

REFERENCES Available upon request

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