Die Corrector

Location: Iowa

Salary Range: OPEN depending on experience

Relocation: yes

Overview The Die Corrector is a key member of the die shop team, responsible for identifying and correcting issues with existing dies to enhance performance and ensure they meet production requirements. This role demands a high level of precision, technical skill, and an understanding of die mechanics to improve die designs and processes.

Qualifications:

• Extensive experience in die correction, preferably within the aluminum extrusion industry, or an equivalent combination of education and experience.

• Advanced ability to read and interpret blueprints and technical prints.

• Proficient in general machine work and knowledgeable about die mechanics.

• Physical ability to manage heavy materials and stand for extended periods including frequent bending, lifting, and reaching.

• Proficient in safety protocols for handling hazardous materials, ensuring a safe work environment.

• Good communication skills for effective coordination with team members and reporting to supervisors.

• Consistent and reliable attendance is required.

Essential Functions:

• Polish and make corrections to die tooling.

• Document all corrections to facilitate redesigns for future dies.

• Analyze die performance history and recommend design modifications to enhance performance.

• Inspect dies post-production to ensure they conform to specifications and make necessary adjustments.

• Properly use and understand measuring equipment and tools required for die correction.

• Operate milling machines, sandblasters, and caustic systems efficiently.

• Assist in the training of new die technicians and correctors.

• Assist in daily operations of the caustic area and help maintain all die records.

• Take directions from the Die Manager/Supervisor to perform assigned tasks.

• Inspect smoothness and contour of dies.

• Read section prints and inspect extrusions to ensure they match the design prints.

• Understand metal flow in dies and apply techniques to modify it as needed.

• Ensure all tooling is properly identified by size, type, and storage location

• Compile, store, and retrieve production data to analyze die ratio efficiency and gains.

• Maintain accurate records and ensure tooling is prepared and available as per the schedule.

• Adhere to all safety protocols and wear necessary personal protective equipment (PPE) while operating machinery

• Strictly adhere to all safety protocols, especially those related to the handling of hazardous materials, including the operation of caustic tanks and sandblasters.

• Regularly participate in safety training sessions to stay updated on the best practices for handling hazardous substances.

• Monitor the workplace for any safety hazards and immediately report potential risks to the supervisor.