DCS Cordinator

ISMAIL BIN MOHAMED

No. ** JALAN BALAU *, TAMAN RINTING, JOHOR BAHRU, JOHOR DARUL TAKZIM , MALAYSIA.

Mobile : +966********* (Saudi Arabia) / +601*-******* ( Malaysia )

Email : **********@*****.***

Date of Birth : 03th August 1975

Nationality : Malaysia

Marital Status : Married

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QUALIFICATION

Lead Operator (Process Trainer) with almost 17 years experience in large scale petrochemical and chemicals industries. Involved in various aspects of high tech oil & gas and petrochemical plant pre-commissioning, commissioning , operation, controlling, training. Good knowledge of piping, static and rotating equipment, safety equipment operation as well as system testing and reinstatement. Familiar with Propylene feeding and purification system such as sphere tank, distillation column, Co, H20, CoS and Arsine removal column/tower. Experience to operate Distributed Control System (DCS) such as Yokogawa Centum 3000, Honeywell TDC 3000 and Invensys Foxboro. Able to read and interpret Piping and Instrument Diagram as well as Isometric Drawing. Multi-lingual abilities include fluency in Malay and English, conversant in Arabic. Knowledge of various computer software and systems. Responsible, loyal have initiative, creative, enthusiastic, confident, well-behaved, trustworthy, ambitious, team player, hard worker, self-motivated, good written and fair verbal skills and strong research abilities and persistence.

EDUCATION

UNIVERSITY INSTITUTE TECHNOLOGY OF MALAYSIA

Diploma in Mechanical Engineering – 1992 to 1994 - 2nd Grade

SEKOLAH MENENGAH DATO‘ PENGGAWA TIMUR, MALAYSIA

Malaysia Certificate of Education – 1988 to 1992 – Grade 1

WORKING EXPERIENCE

Saudi Kayan Petrochemicals (SABIC) Jubail, Saudi Arabia

Polyester Plant and Fiber section

Location:

Jubail, Saudi Arabia.( May 2011 - Present )

Hired by Saudi Kayan as Commissioning and Startup (CSU) workforce. Saudi Kayan will have an annual capacity exceeding 4 million metric tons (MT) of petrochemical products including: 1.3 million MT (metric-tons) of ethylene; 400,000 MT of propylene; 900,000 MT of polyethylene; 400,000 MT of polypropylene; 700,000 MT of ethylene glycol; 250,000 MT of benzene, xylene and toluene, and 100,000 MT of butene-1 and butene-2 and 120,000 MT of Polyester and Fiber staple plant.

Working Skills

Main manufacturing experience is the Polyester and Nylon polymers manufacturing processes in batch and continuous process, and Polyester, Nylon and PP fiber and yarn extrusion, including Manufacturing, Process, Quality Control, Customer Service, Maintenance, Personnel Management.

Main Sales background with Equipments and Lines for Food, Cement, Mining, Siderurgical, Plastics, Chemical and Textile Industries. Pneumatic transport systems, rotary blowers, compressors, centrifugal fans. BMA sugar equipment, polymers, additives for textile uses.

Experience with new plants and processes.

Experience with polycondensation of Polyester via DMT y TPA route.

Experience in Chemical plants and auxiliary utilities services

Lab tests and implementation.

Experience with Nylon 6 VK Tube process.

Experience with Zimmer and Karl Fischer batch and continuous lines.

Experience with Extrusion and drawing lines for Polyester and Nylon of Zimmer, Barmag, Neumag, Fleissner and Monsanto.

Experience with Polyester and Nylon POY and continuous filament texturizing.

Experience with FarÃ(c), Barmag, Sima, Ghioldi lines for PP tapes, FDY, monofilament and staple.

Experience with PP cords.

Experience with lines for blown films of HDPE.

Experience with PVC coating lines.

Experience with Pallmann and Condux lines for waste recovery.

Experience with Project Control.

Strengths in Process Control, Quality Systems, Scheduling Costing and Cost Control

Experience with costs budgeting, inventory control, cost reduction.

Experience with Local and International Purchasing. Equipment specifications.

Experience in Customer Service as Sales support and Sales of Raw materials, equipment and plants.

Experience in Personnel management including professional, technical and operators levels. Experience with Personnel hiring and training.

Several training courses in the different companies.

Quality oriented management skill.

Good interpersonal skills and team player.

BINH SON REFINING & PETROCHEMICAL LIMITED COMPANY

( PETROVIETNAM )

Polypropylene Division – Spheripol Process Technology

Location :

Quang Ngai, Vietnam ( September 2010 ~ May 2011)

Working site known as Dung Quat Refinary and Polypropylene Plant. Producing Polypropylene Polymers with capacity 200 KTA. Hired by SK Energy Co. Ltd ( KOREA ) as a 3rd party that specialized in Operation and Maintenance providing services for the Oil and Gas, Petrochemicals and Process related industries for recruiting local Vietnamese to familiar with the plant process and stability of the product specification.

SHIFT BOARD (DCS)

Lead and giving formal/informal training coordination to local citizen operator on various topics including operation of Polypropylene plant units and safe handling of plant equipment.

Working as a team and responsible to provide the professional services and assistant to the client ( Petrovietnam ) to meet smooth operation to produce quality products.

YANBU NATIONAL PETROCHEMICAL COMPANY ( YANSAB )

High Density Polyethylene Plant – Bassell Slurry Process Technology

Location :

Yanbu, Saudi Arabia ( April 2008 ~ September 2010 )

Hired by Yansab as Commissioning and Startup (CSU) workforce. Yansab will have an annual capacity exceeding 4 million metric tons (MT) of petrochemical products including: 1.3 million MT (metric-tons) of ethylene; 400,000 MT of propylene; 900,000 MT of polyethylene; 400,000 MT of polypropylene; 700,000 MT of ethylene glycol; 250,000 MT of benzene, xylene and toluene, and 100,000 MT of butene-1 and butene-2.

LEAD OPERATOR (PROCESS TRAINER)

Involved and lead local Saudi Trainee in team of pre commissioning and commissioning activities.

Ensured operation and maintainability of equipment utilized model reviews and HAZOP procedures.

Validated the daily maintenance plan and assess what operational resources are required for execution.

Monitored plant operating conditions for quick resolution of abnormal operational situations.

Validated the commissioning and start up of High Density Polyethylene Unit Plant for 2 Coperion Extruders capacity of 50 t/h each (2 stage mixing extruder),one for natural polymers and one more for carbon black pipe grade polymers.

Working together with vendor as a daily commissioning team (especially in DCS) for almost 5 months on the row during start up until smooth process and product meet on specification.

Lead & done a class room training for On Job Training operator (Saudis), sharing formal/informal knowledge regarding the safe plant operation and the equipment.

TITAN PETCHEM PRIVATE LIMITED ( TITAN PP POLYMER )

Location :

Pasir Gudang Industrial Estate, Malaysia ( December 1994 – April 2008 )

Formerly known as Titan PP Polymer, Pasir Gudang, Johor. Producing Polypropylene polymer with capacity 350KTA. By expanding it’s production starting from 1999 the

annual capacity exceeding 2.5 million metric tons (MT) of petrochemical products including: 1.0 million MT (metric-tons) of ethylene; 350,000 MT of propylene; 600,000 MT of polyethylene; 300,000 MT of polypropylene; 400,000 MT of ethylene glycol; 150,000 MT of benzene, xylene and toluene, and 100,000 MT of butene-1 and butene-2.PBT Resin 80,000 MT production of Polybutylene Terephthalate, a thermoplastic saturated polyester plant.

ASSISTANT SUPERVISOR

Promoted from Pioneer Operation Technician to Operation Technician 3, Operation Technician 2, Operation Technician 1, Senior Operation Technician and Operation Assistant Supervisor .

Actively involved in pre-commissioning and commissioning activities of Petrochemicals plant system.

Assisted and developed and validated operational and emergency response procedures for Petrochemicals plant system .

Skilled in process control using DCS, trouble shooting, optimizing of Polybutylene Terephthalate plant facilities.

Lead operation staff in Petrochemicals plant system and assisted in training programs for team operators.

Communicated with Field Operator laboratory and maintenance to ensure SOPs and timeline were met.

Instill culture of high HSE awareness in the team to ensure Permit to Work compliance and appropriate job safety analysis.

Lead training on various topics including operation of Petrochemicals plant units and safe handling of plant equipment.

Lead a group of Technician to ensure all safety procedure are continuously followed.

Controlling and coordinating operator, Laboratory and maintenance to meet standard operating procedure and production schedule to produce quality products.

To ensure implementation of company’s ISO 9002 quality policy.

To ensure an operation continuity between shift.

Consult with operators on general operating problems and review the level of accuracy and degree to which assigned duties are performed.

Recognizes safety problems and implements safety procedures and training to achieve safe operation and coordinates efforts with Safety.

Inter department coordination – to coordinate between production department and maintenance department to accomplish the upkeep and maintain of equipment operability and initiation of necessary work order.

Instill safety philosophy “SAFETY IS EVERYBODY RESPONSIBILITIES”.

Experience in commissioning and start up new Polyester Plant capacity 80,000 MT (Sept 1999 ) and plant related equipment.

Involved in Turn Around Petrochemicals plant ( 2004, 2006 & 2008 ) including supervision and commissioning.

CERTIFICATION AND ADDITIONAL TRAINING

1995 – 2010

Safety Training Observation Program ( STOP ) by Du Pont.

Basic Industrial Fire Fighting Training Program by TSTC Terengganu, Malaysia.

Water Treatment Technical Training by NALCO.

ISO 9002 Certification by TITAN.

Skill Block Program by TITAN.

First Aid And CPR Program by TITAN.

Good Manufacturing Practices by SMI Asia

SCBA and Confine Space Training by Titan Safety Department

Statistical Process Control by Titan

First Line Crew Refresher Course by MSTS Pasir Gudang

Permit to work system by TITAN

Safe Work Authorization ( SWA ),Confined Space Entry and Line Breaking Procedure training by Yansab

Coperion Extruder and conveying system training for 2 months in Germany for Yansab project

EXPECTED SALARY

Negotiable

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