Manager Process
Resume:
RESUME
Shaik Jelani Mobile: 098********
B.H.E.L, HYDERABAD-502 032
E-mail: ******.**@*****.***
Objective: A challenging position in materials engineering in a progressive organization that offers opportunities for advancement.
Summary of Qualifications:
• Good knowledge of Rolling Metallurgy and practical knowledge in heat-treatment, material characterization and cold rolling industry.
• Able to work with personnel from different backgrounds.
• Respond positively to constructive criticism and positive feed back.
• Enthusiastic team player.
• Strong believer in continuous improvement
Experience Summary:
With more than 13 years of experience in metallurgical industries of repute and holding various positions in Production & QA of mining, automobile components and cold rolling and ensuring the quality control aspects of the production.
WORK EXPERIENCE
Manager – QA
Pennar Industries Limited.
(formerly Pennar Steels Limited)
(JUL’2008 to Till Date)
Company Profile:
Pennar Industries Limited, a leading supplier of the rolled steel products & profiles for various sectors of industry which manufacture railway, consumer, home appliances, road safety and environmental pollution control equipments.
Roles & Responsibilities:
• Responsible for over all quality of cold rolled formed section.
• Metallurgical evaluation of incoming coils and approval.
• Supervising and managing rolling mill activities and quality.
• Cross verification of the test certificates.
• Co-coordinating with third party or customer inspections.
• Monthly reviews of the quality issues.
• Customer interaction on complaints.
• ISO & EHS activities,reviews and internal audits.
• Manage QMS systems and reporting procedures.
• Reviewing of drawings.
• Evaluation and approval of Potential new vendors.
• PPAP and APQP.
Assistant Manager - Process Module & Heat-treatment
TVS Sundram Fasteners Ltd, Hosur, Bangalore.
(Mar’2004 to June’2008)
Company Profile:
TVS Sundram Fasteners Limited is a part of the US $3 billion TVS Group, headquartered in Chennai, India. The Company has established a track record of leadership over 40 years. With a diversified product line, world-class facilities in 5 countries and motivated team of talented people, Sundram Fasteners has become a supplier of choice to leading customers in the automotive and industrial segments worldwide.
Responsibilities:
• Material processing and process control.
• New process, new materials and new method development.
• Budgeting and establishing the process equipments.
• To establish vendors and vendor management.
• TPM, KAIZEN and EHS (Environment, Health and Safety) activities.
• Representing the module in ISO14000 and ISO/TS 16949
• Preparation of the metallurgical failure investigation reports and analysis of heat-treated parts.
Achievements:
• Reduced the heat-treat cycle time by changing the design of the charge baskets.
• Established sub-contractors for heat treatment.
Assistant Engineer – Heat-Treatment Plant
Kennametal Widia(India)Ltd., Hyderabad.
(Formerly WIDIA (INDIA) LTD.)
(Feb’1998 to Feb’2004)
Company Profile:
Kennametal Widia(India) Ltd. a leading global supplier of metal cutting and mining and construction tool supplier of advanced materials that are consumed in production process. It provides customers with a broad range of technologically advanced tools, tooling systems and engineering services. Its products use highly complex metallurgy and materials science in tungsten carbide powders, height-speed steels, ceramics, industrial diamond and other materials that are particularly resistant to head, abrasion, pressure and wear.
Roles & Responsibilities:
• Meeting daily and weekly production targets.
• Metallographic evaluation of processed (heat-treated) parts.
• Production planning and monitoring the plant processes.
• Investigating the failures and metallurgical analysis and reports.
• Vendor planning and vendor management.
• Attending regular production and non-conformance meetings.
• Appraisal and counseling of operators for better performance
• Representing the department in EHS(Environment,Health & Safety) activities.
Achievements:
• Improved productivity by developing new material handling fixture.
• Established contractors for heat-treatment.
• Optimized existing heat treatment cycles to reduce process time by 34%.
AWARDS:
I have been awarded with Outstanding Achievement award for the exemplary performance in Kennametal Widia (India) Ltd. for increasing the productivity to 45% more than the existing figure with the existing infrastructure.
TRAINING PROGRAMS:
1. HTM BEARINGS LTD, HYDERABAD: I have attended six months training heat-treatment of high carbon & high chromium steels and die tool steels. It’s a PSU working under Govt. of India undertaking and I was trained at supervisor position. It consisted of annealing, normalizing, hardening, mar quenching and stress relieving using sealed quench, conveyor belt and salt bath furnaces.
2. BHARATH HEAVY ELECTRICALS LTD, HYDERABAD: I have attended training for a period of six months on casting of grey iron,spheroidal iron and their melting practices on induction furnaces of high capacity in Grey Iron foundry and pattern shop. I have also been trained in alloy additions calculations for the melt charge before topping up. The most widely produced grades of iron castings are Grade 20 and Grade 25.
ACADEMIC PROJECTS:
1. ELECTRO SLAG REFINING PROCESS: It is a process of reducing the sulphur content of the steel for special purpose steels. The process of refining the steel in ESR process consists of the steel to be refined is made as electrode by casting. Then an arc is struck between the steel electrode and charge(slag) thought which the molten droplets of passes through there by reducing the sulphur content to 50% less.
2. THERMIT WELDING PROCESS: It is a process of joining two pieces of metals/castings by filling the gap between them by igniting the mixture of alumina and iron oxide. The iron oxide acts as the source of iron and alumina acts the metal reducing agent. The high ignition temperature spreads throughout the mass and the reaction generates super heated liquid steel. The super heated steel fills the mould joining the two rails. It is a quick process and the mixture of alumina and iron oxide is called thermit powder. The heat required for the coalescence in this process is obtained from a chemical reaction that takes place between iron oxide and metal reducing agent (generally aluminium) liberating super heated steel. As the process needs no fuel, the reaction being exothermic, it can be adopted for use in rail welding.
EDUCATION SUMMARY:
B.Tech (Metallurgy), REC/NIT, Warangal, First Division, (1993-97).
SOFT SKILLS:
1. SAP Modules usage
2. MS-Office usage for reports
3. Extensive usage of internet for communication.
PERSONAL DETAILS:
1. Marital Status : Married
2. Family Detals :
i. Spouse Name : AZRA ANJUM MAKANDAR
ii. Son’s Name : SHAIK MOHAMMED JUNAID
3. Passport Details : Passport No. J1215869
DOI: 20.09.2010
DOE: 20.09.2020
4. Alternate Contact no : 91-966*******
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