Maintenance Engineer
Resume:
RAJESH PANDEY
SAI KUNJ, NEW PALAM VIHAR,
GURGAON-122017, HARYANA, INDIA.
Mobiles: +91-943******* / +91-981*******
EMAIL: ***********@*******.***
CAREER OBJECTIVE
To Challenge the Challenges en-route my profession and emerge winner throughout, with hard work and dedication, towards work and to achieve stable growth in my career in any reputed organization.
OVERVIEW
A total working experience of 21 years in the Electrical and Electronics maintenance, PLC automation, AC -DC drives and Instrumentations.
One-year abroad experience in maintenance of Plastic Injection molding machine and packaging machines in Ulysses Nigeria Ltd, Lagos, Nigeria as a maintenance Engineer in year 1997.
Worked in steel Plant (Ispat Profiles India Ltd.+ Kalyani steels) in electrical Maintenance dept.
Worked with CD-R & DVD-R manufacturing plant (Moser Baer India Ltd.) as an assistant manager (maintenance).
Worked with Beverage Bottling Plant ( Pepsi ) as an Electronics Engineer.
Having experience of Maintenance & Production Manager in Wood Cutting Industry ( Cabinet and Shutter making ) Industry as a profit centre Head.
EDUCATION AND TRAINING
Mysore University Davangere, India
Bachelor of Engineering in Electronics & Communication 1990
Professional Training:
Steag Hama Tech’s CD-R 2503 company training for basic introduction, software, components, safety, maintenance, process, scanner, electrical drawings electronic controllers, molding, sputtering, and air condition system in the year 2000.
Completed training for the Unaxis sputtering system using Vacuum technology for proper operation and maintenance by Unaxis company professionals of Switzerland.
Undergone fulltime 3 months intensive training programmer on IBM mainframe and Y2K solution methodology using COBOL, CICS, DB2, SQL, MVS, JCL, and VSAM in 1998 from IIS InfoTech Ltd., New Delhi.
PROFESSIONAL EXPERIENCE
Maintenance and Production In-Charge Modinex Interior and Marketing Pvt Ltd, Gurgaon,NCR 11/2005- Till date
Established Production facility and working as Profit centre head with Prime responsibility of Maintenance and Production.
Assistant Manager-Maintenance Moser Baer India Ltd, Noida, UP 9/2000 – 10/ 2005
Moser Baer India Ltd. is a CD-R & DVD-R manufacturing facility and 100% export oriented unit with an annual turnover of Rs. 2000 crore. The Company is the 3rd largest manufacturer of CD-R and DVD-R in the world with the most sophisticated and highly automated machines.
For the Noida/Uttar Pradesh plant performed breakdown analysis of repeated problems of Steag machines for corrective and preventive action to limit the average machine breakdown time to less than 1.4 %.
Maintain the spare modules in ready condition for use in case of machine breakdown like Dye/Final Scanners, Pinnacle Power supply, NSK Drives, Lacquer Pumps, Indexing Table controller etc.
Utilize ISO - 9000 system implementation for maintenance department.
Exposure to Ramco ERP system.
Responsible for spare part indent using RAMCO ERP system its consumption monitoring and reduction in spare part consumption.
Perform localization of spare parts to achieve cost reduction and vendor development and thus
complete spare management.
Management of preventive maintenance, routine and condition based monitoring of Steag Lines and now for packaging machines to achieve maximum productivity also plan and work for reduction of daily PM time of machine.
Maintain machine breakdown history line wise for machines.
Motivation, development and training of maintenance team for effective and independent working on machine along with manpower performance monitoring.
Covered Safety related issues of machines and corrective action planned for the same.
Analysis of major and critical problems and planning of corrective action and implementation and to improve machine performance, achieve maximum machine availability and maximum productivity.
Study the cycle time of machine section and minimize it to 1.4 sec per CD and thus improve productivity.
Implementation of Total Productive maintenance, implementation of 5S system, and also work for study with 5 why analysis for cause and effect analysis of problems.
Most recent responsibility is for improvement and development, preventive maintenance and spare management for Packaging and Palletizing unit.
Major Equipment Utilized:
CD-R manufacturing machine model 2503 and SAFU (Stand Alone Finishing Unit)
MCL 500 CD-R and CDRW manufacturing machine
BALZER and UNAXIS vacuum based Sputtering system (Metalliging unit) i.e. silver coating under vacuum.
NETSTALL for injection molding.
WEISS & NETCON air conditioning system.
PIOVAN material transferring system using vacuum system.
Siemens simatic S7 PLC (CPU 318 DP2) with analog & digital modules.
NSK, PROMICON, DYNASERV ac servo Drives and various ac and dc motors.
Inkjet-printing machine.
ETA scanners for quality checks of CD-R.
Nitrogen pressure based dye dispenses system.
Various pneumatic systems: pneumatic turn drive, pneumatic cylinders and actuators, solenoid valves etc.
M.M.I. using Siemens operating system OP17 for Stand Alone Finishing unit and multiple PC with multiplexer using window 98 and winCC for CD-R machine.
Kammann made Printing machines and all other CDR- DVDR packaging machines
Electronics Engineer Pearl Drinks Ltd. (Pepsi Bottling Plant), New Delhi.
2/1999 - 9/2000
For the New Delhi/New Delhi plant, performed preventive shutdown and breakdown maintenance for electronics equipments in the bottling plant.
Responsible for spare part planning and management, co-ordination with stores and purchasing department, and calibration of electronics equipments and instrumentation by self and through vendors.
Major Equipment Used:
SASIB filler with a capacity of 400 bottles per minute, automation through PLC Siemens S5 100U.
Paramix & Triometric, automation through PLC Siemens S5 95U
Videojet ink coding machine
Kettner case packer, automation through PLC Siemens S5 115U
Bag in Bag filling machine, automation through Messung PLC
Temperature sensors, Flowmeters, I/P converters, various types of sensors and weighing systems
AC Drives of Seimens & Allen Bradley for conveyor chains
Maintenance Engineer Ulysses Nigeria Ltd. (Plastic & Packaging) 12/1996 - 9/1997
Reporting to Technical Director, provided preventive shutdown and breakdown maintenance of electrical/electronics equipment of Injection molding machine, Windsor SP 180 & SP 130, and blue packaging machine.
Responsible for production & maintenance of machinery within the entire plant.
Managed workforce of 40 workers and staff, including recruitment and training.
Responsible for the new construction site for Naphthalene balls and air freshener cakes.
Acted as spare parts management and procuring parts from local market or internationally.
Engineer Ispat Profiles India Ltd.+ Kalyani steels, Pune, Maharashtra.
6/1991 - 12/1996
A steel plant with arc melting in Pune, Maharashtra, which has the capacity to produce 25000 Tons per months of various Alloy steels.
Reporting to Joint General Mange was responsible for shutdown and breakdown maintenance of all Electrical, Electronics, automation, and instrumentation equipment for steel melting shop and continuous casting machine.
Hands on experience in Steel Melt shop, ladle refining furnace, Continuous Casting Machine.
Independent shift handling of Breakdown Maintenance of EAF, LRF, VD/VOD, CCM
History record of various equipments, spare Management.
Reduction in Breakdown time thru planned predictive and preventive maintenance and thus increase
Machine Availibilty time.
Maintained calibration of electronic equipment by self and through various agencies.
Manage workforce of 50 workers and supervisors within the electrical department.
Responsible for planning and cooperation with the production department, stores, purchasing and accounting department for various activities.
Planning for necessary manpower within the department.
Conducted condition monitoring by Vibration Analysis for Bearing B/D reduction.
ISO 9000 based maintenance and documentation work based on other Quality Parameters.
Major Equipment Used:
Robot system for heat transfer from EAF to LRF and its automation through PLC control
Special steel Production unit
Automatic DRI, Lime and Alloy feeding systems
Automatic Bloom Transfer system using Siemens PLC control
Temperature measuring system
Weighing system
Automatic Flow control system
Digital panel meters
AC and DC motors of various capacities
DC drives and controls
Mould Stirrer and Linear Stirrers
Overhead Cranes up to 90 T and its brakes (Thruster, DC brakes )
Pneumatic and Hydraulic valves
Personal Strengths
Having strong analytical and problem solving skills with in short time.
Well speaking and written knowledge in English, Hindi Language.
Skill to work with a group through Technical discussions
Dedicated flexible attitude and willingness to take responsibility of new areas of work.
Well organized and having pleasing personality.
Ability to work independently or as a team member.
Self motivated with a high degree of integrity
REFERENCES AVAILABLE UPON REQUEST
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