Engineer Quality Control
Resume:
Salt-lake,
Kolkata-******.
Pin-700091.
Ph No: +91-033-********(Res)
Cell No:919*********
PINAKI MAJUMDAR
EMAIL: **********@*******.***
CAREER OBJECTIVES:
To achieve a senior decision making position from which I will be able to add
values and makes an impact on the organization. I have striven throughout to
gain analytical skills along with business judgment ability. Through exposure to
the different areas of sales and marketing Production,R&D.The key to success in the Industry will be the ability to stay on the leading edge of technology. This combined with customer acceptance of these technologies will ensure the success of players in the industry. Your organization will give me the exposure and the opportunity to further enhance my current knowledge and gain experience in new areas of market. With my experience in the marketing of myself. I am confident that I can add value to your organization
Qualification
#B.Tech (Hons.) In Metallurgical Engineering from Indian Institute of Technology, Kharagpur 1993.
Computer Profecency: Knowing C/C++, VC, VB, Fortan on Operating System Windows95'&98'
Organization Serving at Present: M/S RITES LIMITED
Professional Experience:
ORGANIZATION:M/S RITES LIMITED
DESIGNATION: D.G.M.
DURATION:June-2002' to Till date.
BRIEF ON COMPANY: It’s an ISO-9001 Company for details log on:www.rites.com
NATURE OF JOB:Rail Inspectiopn of Bhilai Steel Plant as per Specification of Indian Railway T-12/96. Starting from Steel melting shop in LD process Turndown temperature, from their either VAD route or RH route. In VAD (Vaccum Argon Degassing) degassing time and level of degassing and temperature follwed by Hydrogen measurment in Leco (< less than 2.00 ppm) or <lees than 1.6 in Hydries method. Same in case of RH route but only Hydries method follows. Composition as per T-12/96.From their in Continious Casting M/c temperature of casting & dimension cross section & Length.Color codeing and record in Bloom yeard. Than in charging table soaking furnace temerature and soaking time.In rolling stage: in 1st St 3 pass in roughing stand-In final St in in 1st St 3 pass in 2nd St 3 pass & in 3rd St 1pass dimensional checking to get the rail profile. Primarily Head, foot, web, height & weight/length as per specification. From their to Cooling pit for Anealing now normalisng/Air Cooling.Cold working for Straighting in RRSM mill in HRSM & VRSM to minimise bent and speep both Up& Down.Send to online Eddy current & Ultrasonic test for any internal flow or Surface defect.Defected rail/Suspected rail in mannual testing.All rail pass throgh UT & Eddy Current offer for final inspection.In final inspection Walk across the length in four side of rail 02 web side foot up head up position for any metallurgical defect wheather it steel defects like NMI,LAP,INCLUSION,in Rolling GM,MDM or in final stage MDF.All dimensional cheeking as per specification T-12/96.Proper loading before despatch mean while during final inspection we should ensure all the rail placed in inspectiong bed passed all routing test like Drop-test, UTS,% Elongation,Hardness test,Macro test & Product CA as per T-12/96 of Indian Rail.Beside all those routine test some qualifying test in SAIL R&D cell in Ranchi fracture toughness,resudula stress,fatigue test and inculsion level as per specification of Indain Railway.Finally issuing IC inspection certificate to Rail & Bsp for their respective activites .
From Sept-2003 transfer to Kolata-Q.A division in Lab where following works have to perform.
Working as a Lab- In - Charge at RITES (NABL accredited)
Carrying out Spectrographic /Chemical Testing - (which includes Ferrous, Non-Ferrous).
Carrying out Metallographic Examination - Grain size measurement, Inclusion Rating,
Measurement of Coating Thickness, Depth of Decarburization, % phase content and Macro examination.
Carrying out all Physical Testing, Tensile, Shear, Decompression, Faltanning, Dump Test (i.e all test performed in UTM-Machine) & Magnaflux Testing of Solid objects.
To take necessary actions to maintain equipments through Annual Maintenance Contracts and
Their calibration by external agencies.
To carry out correct interpretation of the requirements stipulated by the customer or
Those given in the standard and give opinion, if desired, by client on the result obtained.
ORGANIZATION: HINDALCO an ISO-9002 & ISO-14001 Company. For details: Log on www.hindalco.com
DESIGNATION: Sr .Engineer. (Red-Tech)
DURATION: April -2K' to May-2002.
BRIEF ON COMPANY: It is no 1 Integrated Aluminum Company in Asia. Current efficiency & Carbon consumption can compare with any Technologically Advance with any country in country in the World. Based on per unit production cost.For details log on www.hindalco.com
NATURE OF JOB:A general training was imparted in all the Technical as Well as Commercial departments and deputed to Reduction Plant. Worked in both the Operational &Technical Sections of pot room and looked after following jobs: Monitoring process control parameters.Experimentation on heat balance, role of different parameters on pot Failure etc.Job responsibilities involve Process control and monitoring the process parameters of manufacturing Process of Carbon Anodes. Reduction Plant Managing and planning the shift operations and production Implementation of TPM, Quality Maintenance & EMS in Reduction Plant. To establish statistical quality control system for process and products in reduction Plant. Presently, I am in Red-Technical, where we are working in LAN & Wan for our day-to-day operating parameter for smooth running of plant. Doing some advance development Work for further development W/O effecting our production. Development of New Welded-Stub assumable, which reduce voltage drop in pot.
ORGANIZATION: Titagarh Steel Ltd., an ISO - 9002Company.For details log on www.titagarhindustries.com
DESIGNATION: Foundry Engineer.
DURATION: Aug-97' to March 2K'.
BRIEF ON COMPANY: It is capable of a wide range of Steel casting as per customer specification, both domestic and international. Mainly involved in making products for Railways, both Indian and abroad (Tanzania, Zambia, and U.S.A). The various items for the Railway include Side-Frame, Bolster, Striker, Pivot, Coupler, Bonnet, Knuckle, Plunger, and Coco bogies, CMS crossing. There are several items for vehicles for Indian defense, like Conveyor Chain, Chain Cover Sprocket, Road Disk Wheel, Shock Absorber Bracket for Battle Tank and Heavy vehicles.
NATURE OF JOB: Looking after all critical defense and export items and some Indian Railway items (e.g. CMS Crossing and Bogies). Responsibilities include monitoring and instructing workers and supervisors, of all bays starting from bay one to bay six. The steps involved in the process are Product Design (from both commercial and metallurgical point of view), Methoding (Pattern making, Core making), Mould making, Melting and maintaining the composition as per customer specification, after-knocking-off operations, Heat-Treatment and handing over to machine shop for final machining operations.
Operations in Bay 1: Sand-preparation, Core-Making, Melting in Induction Furnace.
Operations in Bay 2: Mould making by Sand Slinger machine, Spectrometer for chemical analysis.
Operations in Bay3:Melting in Arc Furnace, and Pouring followed by after-knocking-off operations.
Operations in Bay 4: Fettling operations like Shot Blasting, Sand Blasting, Gouging and Gas Cutting
Operations in Bay5: Various types of Quality control and testing operations like Physical testing (UTS, TS, Impact Strength), NDT (both X-ray and? -ray), Sand Testing, Chemical testing (Observing and analyzing the Microstructure to determine whether further processing is required in Some of the above Bays.
Further responsibilities include documentation for ISO - 9002.
ORGANIZATION: B.B.U.N.L Ltd., Machine Manufacturing Uni. Log on www.bbunl.com
DESIGNATION: Production Engineer.
DURATION:Feb-95' to Jul-97'.
BRIEF ON COMPANY: A Pioneer in Jute Machinery in India, (formerly James Mackie International Ltd., Belfast North Ireland) as well as the whole of South-East Asia. Presently marketing only Drawing and Spinning machines of all ranges.
NATURE OF JOB:Posted in the foundry division with the responsibilities of looking after production starting from inspection and checking of raw materials. It involves checking of Selection Mould and their proper distribution, Melting Schedule, After-knocking-out Fettling, andFinal Inspection for dispatch. Subsequently transferred to main works (with the responsibilities in the steel section) for looking after Heat-Treatment shop, Die-casting, Forging, their Inspection and simultaneously working for quality improvement using on-Line Spectrometer, TEM, SEM and various material testing methods. Done some study-work on the automation of the existing machine shop with optimum usage of the machines and man-power (thereby reducing the Cycle-Time) using Bond-Graph maximization of machining operations.
ORGANIZATION:"I.V.P Ltd., Steel-Division"
DESIGNATION: Sales & Product Development Engineer.
DURATION: Jan-93' to Jan-95'.
BRIEF ON COMPANY: Among the top three in Foundry & Steel Chemicals. Its holds the around 65% market sheared Of Resin in India.
NATURE OF JOB:Responsible for monitoring the performance at site and providing solution, which requiresA continuous interaction with the Research & Quality control department of TISCO. Also Responsible for on-line troubleshooting. Major achievement increase the business by 1.35 times in subsequent Financial Year.
Date:12th June-12’ Pinaki Majumdar
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