Engineer Project Manager
Resume:
Deepak Mankar
Katy Texas 77450
*******@*******.***
Home: 281-***-****
Cell: 713-***-****
M.S, Metallurgical Engineering -1983
B.S., Metallurgical Engineering 1980
Registered NACE Cathodic Protection Specialist # 5832
NACE Corrosion Technologist.
Member, National Association of Corrosion Engineers.
Vice chair NACE TG 429 committee
Continuing Education:
• Certification course - NACE “Corrosion Control in the Refinery Industry”
• Certification course - ASME Section IX Welding and Brazing Qualifications
• Certification course - ASME Section V NDE Examination
• Grounding and Electromagnetic Fields Safe Engineering Canada.
• Cathodic Protection University Of Oklahoma
• AutoCAD Training University of Houston
• Six Sigma Yellow Belt.
Summery of Work Experience
Twenty Seven Years Total Experience in the field of Metallurgy. The experience consists of Material selection for refinery, welding & manufacturing of castings and forgings and application of anticorrosion coatings of pipelines such as fusion bonded epoxy, 3LPE, concrete weight coating. Design and installation of cathodic protection for offshore and on shore structures, pipelines, storage tanks. Evaluation of AC interference on cross country pipelines and designing safety systems for pipelines operating under influence of high voltage transmission lines. Vendor assessment Familiar with ASME Section V, VIII, IX, B31.3, NACE, API, ASTM, DNV as applicable to oil and gas Industry.
Present Assignment:
Bechtel Corporation Houston From 2005 till today
Lead Metallurgical/ Materials and Cathodic Protection Engineer on Shell -Motiva Refinery Crude Expansion Project at Port Arthur Texas and Materials Engineering group lead for Chevron Wheatstone grassroots LNG plant.
The responsibilities include:
• Performing Metallurgical Engineering activities such as selecting Material of Construction, and reviewing Welding procedures;
• Preparation of material selection reports; Interface with in-house mechanical equipment engineers, vendors and clients;
• Assist project in vendor assessment for procurement of engineering equipment, Visited several countries including China Korea for vendor development.
• Act as a specialist in the area of metallurgy corrosion and welding; Review vendor's fabrication procedure; welding procedure; NDE procedure; Prepare Job Specification for galvanizing, cathodic protection and welding;
• Provide technical support during Equipment Requisition and equipment manufacturing
• Review material substitution issues; Perform Fitness - for - service assessment; Prepare Material of Construction documents on projects; and utilize Corrosion assessment program and manual review for compliance to ASME, NACE, API Standards
Other responsibilities:
• Responsibility includes cathodic protection system design and assist in cost estimations for on shore offshore pipelines/ plant piping, storage tanks, AC interference mitigation modeling and designs.
• Training junior Engineers
Previous Work History:
1999 to 2005
Corrpro Companies Inc Houston Worked as Cathodic Protection/ Corrosion Engineer. Was assigned to several construction projects as Project Manager for design and implementation of cathodic protection systems. Work included Designing of AC interference mitigation system using state of the art software. Carried our various corrosivity surveys including stray current analysis, soil resistivity, site support, project cost estimation, contract negotiation and execution. Travelled extensile to several countries for implementation of cathodic protection designs.
1995 to 1997
Harco Arabia (a Corrpro Company) Saudi Arabia
Worked as a manager for production of cathodic protection materials such as magnesium, aluminum and high silicon iron anodes, junction boxes and miscellaneous materials and devices. The area of responsibility included managing country office including designing of cathodic protection systems, implanting quality systems, client interaction for inspection and approval, materials management, labor management
1990 to 1995
PSL Pipe Coaters India Ltd.
• Worked as Sr. quality control manager for pipe coating yard for application of fusion bonded epoxy coating, three-layer P.E. coating, concrete weight coating, liquid epoxy coating and coal tar enamel coating, Monel cladding on riser pipes and sacrificial anode installation. Was responsible for administration of quality system at coating plant, preparation of all quality related documents and procedures. Was responsible for compliance with all the testing, inspection and calibration activities related to pipe coating and sacrificial anode manufacturing Was lead assessor for implementation of ISO 9000 quality system
1982 to 1990
Engineering Industry in India
• Worked as a Metallurgist in Foundry as a process control quality control Engineer, for manufacturing of castings made of cast iron SG iron, steel , stainless steel , Ni-hard Ni-chrome low alloy steel used in refineries as well as automotive industries.
• Also worked as Sr. Metallurgical Engineer for manufacture of API grade steel and stainless steel pipes and tubes. Well versed with all aspects of metallurgical testing involved including destructive and nondestructive testing such as eddy current and UT/ RT
• As an ancillary development (Vendor Development) Engineer for Hindustan ISUZU Motors Limited India, for development of castings and forgings fasteners and other components required for auto industries. Made several shop visits at vendors across the globe
BS Thesis on evaluation of Stress Corrosion Cracking susceptibility of aluminum alloys.
Master’s thesis on development and design of sacrificial alloys used for Cathodic Protection for offshore structures
PUBLICATIONS:
D. Mankar and R. Rodriguez, “Mitigation of AC Induced Voltages on Buried, Dielectrically Coated Metallic Pipelines”, NACE International Materials Performance.
D. Mankar and R. Rodriguez 2006 NACE Conference Papers DESIGNING CATHODIC PROTECTION SYSTEM UNDER THE INFLUENCE OF HIGH VOLTAGE AC INTERFERENCE 2006 NACE Conference Papers
R. Rodriguez and, D. Mankar “Cathodic protection of ductile iron water pipelines”, presented at NACE International 20005 symposium.
Rafael Rodriguez and Deepak Mankar Cathodic Protection Design Considerations for Concrete Cylinder Pipes CORROSION 2006, March 12 - 16, 2006 , San Diego Ca
Deepak Mankar “The Menace of Microbiologically Influenced Corrosion in Hydrostatic Testing”. Materials Science & Technology 2010 Conference.
Y. Li, F. P. Dawalibi, D. Mankar
"AC Interference: An Important Issue for Utilities in a Common Power Line Corridor"
The 5th International Conference on Power Transmission & Distribution Technology, Beijing, China, October 12 - 14, 2005. (SES Pub#194 )
Deepak Mankar, F.P. Dawalibi, R. D. Southey, W. Ruan, Y. Li, and S. Fortin
"NRI 345 kV Line / M&N Pipeline Maine - New Brunswick"
Project Report prepared by SES and Corrpro Company Inc. for Duke Energy and Bangor Hydro, April 22, 2005 (SES Pub#148 )
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