SANDEEP BAGRI

*** **** ****** ****. #****, Little Rock, 72211 Ph: 682-***-**** E-mail: y8q6bo@r.postjobfree.com

SUMMARY OF QUALIFICATION

• Professional experience of 4 years in design and manufacturing.

• Practical working experience with SAW, MIG, Spot and TIG welding machines, Destructive and Non-destructive testing (NDT).

• Proficient in using CAD software Pro E and AutoCAD.

• Proficient in using MS Office, Minitab, C++ and Arena, Lean Manufacturing, Six Sigma, SAP

EDUCATION

• M.S., Industrial Engineering, Lamar University, Beaumont, TX GPA: 3.27/4.0 (Aug ’07-Dec ’08)

• B.S., Mechanical Engineering(Welding Technology), M.D. University, India GPA: 3.47/4.0 (Sep ’01-May ’05)

WORK EXPERIENCE

Mechanical- Welding Engineer Welspun Pipes Inc., AR (Mar’10- Till date)

• Prepare WPS, PQR, JSA and Qualified welder list as per customer requirements.

• Usage of ASME codes ( IX, II-C), API standards 5L and all welding process qualification, welders and operators qualification, base metals, welding consumables, NDT , DT and quality.

• Responsible for maintaining manufacturing processes, cost reduction, Kaizen applications, JIT manufacturing, design tooling for assembly.

• Train sub-ordinates for quality awareness, quality improvements, 5S, KAIZEN and product Knowledge.

• Deviation analysis and Participation in Structured Problem Solving like KAIZEN, Six Sigma for internal and external issues, and CAPA implementation for all customer complaints.

• Eliminate waste through the application of lean practices throughout the enterprise.

• Prepare MPS, Quality Assurance Plans and Process Chart as per API 5L and customer specification.

• Establish and maintain quality management system in the organization.

• Usage a variety of welding process and combinations of these (SMAW, SAW, GMAW,), for a large variety of base metals (carbon steel; low and intermediate alloy steel; stainless steel; Al, Ni and Cu alloys).

• Ensure implementation of Quality Control Plans and Procedures.

• Monitor and maintain control records for welding consumables and welder performance record.

• Maintain and update all quality related documents at shop floor.

• Co-ordination with Client Inspector for daily welding activities and for stage inspection.

• To conduct training of Welders for new techniques

• To provide verification of electrodes backing and holding temperature including control and issue

• Develop new welding techniques, methods and procedures with the welders to enhance the productivity.

• Improve the flow of products and materials by decreasing cycle times and eliminating bottlenecks.

• Improve material handling in the plants and warehouses and Reduce waste motion through the proper design of the work environment.

• Conduct studies pertaining to cost control, cost reduction, inventory control, and production record systems.

• Supported line management in the implementation of all internal and external (OSHA and local regulations) requirements.

Production Engineer, Haryana Industries Limited, India (Jul ’06-Dec ‘06)

• Part of design team for designing pressure vessels, heat exchanger, material selection and piping.

• Used Pro E for designing pressure vessel components and various other mountings and accessories.

• Implemented a new design for pressure vessel component and reduced material cost by 25%.

• Worked on resistance welding like SPOT, SEAM and BUTT FLASH welding.

• Preparation and qualification of welding procedures.

• Preparing & submission of QC procedures for client approval.

• Inspection welder’s continuity record and performance.

• Maintaining the records of electrode consumables.

• Planned & implemented all Kaizen & POKA YOKA works for improving the processes, reducing the production cost directly or indirectly.

• Working knowledge of SAP and ERP.

Mechanical Engineer, Mark Auto Industries Limited, India (Jul ‘05-Jun ‘06)

• Preparation and qualification of welding procedure specification (WPS).

• Responsibilities were to maintained & updated WPS.

• Welder’s qualification.

• Knowledge of ASME Section IX on welding qualification

• Preparation and submission of QC procedures for client approval.

• Visual inspection welded parts and final dimensional inspection and preparation of final QC documents.

• Radiographic testing (RT) film review and NDT reports review.

• Co-ordination with clients for various stages of inspection.

• Minimize break downs through TPM (through kaizen & poka-yoka) and to ensure 5’S system on shop floor.

Industrial Trainee, Maruti Suzuki Udyog Limited, India (Jun ’04-Dec ‘04)

• Study of Supply chain department, Welding Department and Development of new components.

• Worked at shop floor with trouble shooting of new products.

• Worked closely with design team of machine-vision system. Assisted lead engineer for the component design, prepared drawing release and bill of materials for all parts.

• Worked on Pro E and AutoCAD for design and drafting.

• Non-destructive testing for corrosion inspection in car frames.

• Provided technical solutions for QC and welding related problems in shop and work site.

• Develop and document required quality programs to address such areas as welder qualification, inspection of weldments and development and monitoring of inspection plans to meet contract requirements.

ACADEMIC PROJECTS

• Pro/E (Wildfire 3.0) Modeling: Modeled “Pulley Assembly” using Pro/ENGINEER features which included variable section sweep, pattern and family table, etc. and printed part drawing, assembly drawing, sectional view and exploded view and bills of materials on paper sheet in customized drawing format.

• Automation of MIG welding machine in order to achieve more production, efficiency and speed.

• Detail assembly drawing of “sterling fan” in Pro-E.

• Prototype Testing of different vehicles in Maruti Suzuki Udyog ltd,

SCHOLARSHIPS AND AWARDS

• Dean’s Academic scholarship for graduate program in the Industrial Engineering Department.

• Ranked among the top 5% in the undergraduate program in Mechanical Engineering Department.

RELEVANT COURSES

• Six Sigma, Computer integrated manufacturing (Pro-E), Lean Manufacturing, Industrial engineering systems, Industrial Management, Operations research, Simulation and Computational methods (C++), Welding processes like TIG ,MIG, SAW, Submerged Arc Welding, Solid State Welding, arc welding Processes their specification welding.

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