SAP PP/PM/QM Consultant

Anurag Singh

SAP PP/ PM/QM/VC Functional Consultant

Email: ******@*****.*** Contact# 678-***-****

PROFESSIONAL SUMMARY

Experienced SAP PP, PM, QM & VC Consultant with over 13 years of IT and Industry experience, which includes over 6 years in SAP PP, PM & VC Modules with integration expertise on APO, SD, FI/CO, MM, PS & QM

• Implementation experience of 6 full life cycle projects, besides extensive background in upgrade, production support and testing of SAP PP & VC modules.

• Rich experience in all aspects of project work: Requirement gathering, design, Configuration, unit testing, Integration testing, Documentation, Data Conversion/Migration, End user Support and Training.

• Hands on experience in gathering business requirements, business process analysis, GAP analysis, and preparation of Proof of Concepts for delivering SAP solutions.

• Provide Go-Live and Post-Go-Live support and perform production support consultant role.

• Expertise in Discrete Manufacturing, Repetitive Manufacturing.

• Experience in configuration of PP/Variant Configuration/ECM module and strong skills in integration with SD, PS, PM, QM and FI/CO modules.

• Extensive experience in Variant Configuration, ECM, Batch Management & Batch Management Derivation.

• Good knowledge of PP-PI, Master recipes, PI sheets.

• Implemented Capacity Scheduling, Capacity planning, Long Term Planning, Sales & operation planning.

• Implemented deterministic & Consumption based MRP.

• Implemented in Variant Configuration with Engineering Change management (ECM).

• Implemented MTS, MTO, and ETO processes on different SAP projects assignments.

• Having implementation experience of Repetitive & Discrete Manufacturing.

• Hands on experience in QM module: In process inspection, Basic data like defining catalogs, inspection characteristics (MICs), sampling procedures, Inspection plan.

• QM Module: Inspection lot creation, result/ defect recording, Quality notification and certificates.

• Hands on experience in implementing user exits & BADIs.

• Good knowledge of integration with other SAP modules like SD, QM, CO, MM.

• Proficient in LSMW, SAP queries, Custom functions in Variant Configuration, Serialization, and SAP LIS.

• Legal Status: H1B valid till Sept 2011.

Employers: Info quest Consulting Group Inc, (Alpharetta, USA Oct 2008 – Present)

SIEMENS IT & Services, (Alpharetta, USA, July 2005 – Sept 2008)

SIEMENS IT & Services, (New Delhi, India, Sept 2002 – June 2005)

PROFESSIONAL EXPERIENCE

Date: 07/05 - Date

Role in Project: SAP PP/ VC Functional Consultant

Client: SIEMENS Energy & Automation, Alpharetta, GA

Project: SAP Implementation Project (SD, FI/CO, PP, PS, MM, WM, QM, VC)

Environment: SAP Version 4.6c

SEA is a leading company in the Electrical Equipment sector for Residential and Industrial use. SEA has configurable products like Motors, Starters, Contactors, Transformers, Pump Panels, Panel Board, Switchboard, Low Voltage Switchgears, and Gas Chromatograph. The job involves conducting workshops for requirements gathering from product specialists, implementation, testing, training and post go live support.

Mfg Location handled: Columbus OH, La Mirada CA, West Chicago IL, Fort Worth TX, Grand Prairie TX, Springhouse PA, Bellefontaine OH, Bartlesville OK, Little Rock AR & Alpharetta GA

• Implemented all functionality of Variant Configuration related to Production Planning, Purchasing, Sales & distribution, Costing & Pricing

• Implemented Material Variant, Object dependencies, Variant Table, Functions, Variant Pricing, Order BOM

• MTO, MTS & ETO scenarios.

• Material master setup related to PP, Super Bill of Materials/ BOM & Super Routing/ routing

• MRP, scheduling and Capacity Requirement Planning & capacity leveling.

• Production order execution.

• Implemented KANBAN.

• Data migration using LSMW.

• Well versed with cut over strategies & After Go-Live support.

• Migration of variant configuration from development system to production system using ALE.

• Support & maintenance of variant configuration objects with ECM.

Date: 09/04 – 06/05

Role in Project: Lead SAP PP Functional Consultant & Integration Manager

Client: Rico Auto Industries Limited, New Delhi, India

Project: SAP Implementation Project (SD, FI/CO, PP, PS, MM, QM, PM)

• Implemented Repetitive (REM) in 4 plants & Discrete Manufacturing in 1 plant integration with PS.

• Implemented PP module and its related interfaces with other modules (SD, FI/CO, MM, and PS).

• Implemented MTS scenario for auto component mfg facility and MTO Die Mfg plants.

• Implemented Demand Planning using planning strategy 40 (plng w/ final Assembly).

• Configured deterministic MRP & Consumption based MRP.

• Implemented Scheduling, Capacity Planning & levelling using planning table.

• Implemented Long Term Planning

• Implemented SOP: Flexible planning based on customized info structure.

• Integration: Participated integration workshop to SD, CO, MM & FI. Sorted integration issues discussing with client & module expert consultant.

• Documentation: Prepared Business Blue print, user training manual, customization document, test scripts.

• Training: Trained super users and assisted them to handle support call and troubleshooting.

• Process analysis and mapping, gap analysis, consulting, user training, customisation, process, integration, post go live support and documentation.

• Well versed in LSMW for data migration & SAP queries for reporting.

Date: 11/03 – 08/04

Role in Project: SAP PP Functional Consultant

Client: Ester Industries Ltd, New Delhi, India

Project: SAP Implementation Project (SD, FI/CO, PP, PM, MM, QM, VC)

• Configure Production planning Module

o Configured Discrete Mfg process w/ Variant configuration

o Configured MTO process with assembly order processing

o Maintained all VC objects like dependencies, Super BOM, Super Routing.

o Configured Material variant functionality.

o Implemented MRP, CRP & Capacity Leveling.

o Implemented Batch Management, Batch derivation & Batch determination strategy.

• Configured Plant maintenance Module:

o Break down Maintenance: Notification, Maintenance order, spare consumption, spare planning.

o Preventive maintenance: Single cycle maintenance/ strategy plan, scheduling, capacity and availability check.

o Materials masters, work centers, Maintenance task list, equipments, functional locations,

o Business Blueprint, process mapping, unit testing, integration testing, users training, customisation, documentation, post go-live support.

Date: 05/03 – 10/03

Role in Project: SAP PP/QM Functional Consultant

Client: VA-Tech Hydro, Bhopal, India

Project: SAP Implementation Project (SD, FI/CO, PP, PS, MM, QM)

• Upgrade from 3.1H to 4.7

• Responsible for SAP-PP & Integration with PS. Discrete Manufactering with MTO.

• Implementation of addition functionality like ECM, capacity planning & levelling.

• Development of production order layout.

• Live & post live support, upgrade & its related interfaces with other modules (MM WM, PS). It did include support, business process improvements for streamlining and resolving issues, consulting.

• Development and Design of number of new Reports using ABAP and ABAP Query, training and all activities related to PP & MM modules required for upgrade.

• Configured QM module related functionality like defining QM master data: setting in material master, catalogs, MICs, inspection plan, Inspection Methods & sampling procedures,

• Result/defect recording for procured & manufactured items.

• Configured quality notification & certificates.

• Well versed with QM reporting.

Date: 03/03 – 04/03

Role in Project: SAP PP Functional Consultant

Client: Hero Honda, New Delhi, India

Project: SAP Process improvement Project (SD, CO, PP)

• Client switched over from Discrete manufacturing to Repetitive manufacturing Process.

• Implemented Variant BOM & rate routing.

• Configured Repetitive Manufacturing process.

• Re-configured demand planning and related reports.

• Create Production versions for repetitive mfg & product Cost collectors.

• Configure REM profile.

• Performed material master data related changes.

• Training & documentation for new process.

Date: 09/02 – 02/03

Role in Project: SAP PP Functional Consultant

Client: Ralson Tyres, India

Project: SAP Implementation Project (PP, CO, QM)

• Client was already live with FI, MM & SD modules.

• Configured Repetitive manufacturing process with MTS scenario.

• Implemented Quata arrangement for in-house production.

• Customization of REM profile, operation control keys, Transaction variant

• Configure Demand planning using gross requirement planning strategy

• Configuration of determistic MRP & consumption based MRP.

• Scheduling and capacity planning.

• Master data: Created BOM, work centers, rate routings, production versions, material masters.

• Responsibility for implementation of SAP-PP application and its related interfaces with other modules (SD, CO, MM).

• Process analysis, design, integration testing during realization, final preparation, going live and post go live phase of R/3 implementation.

Industry Experience

Date: 04/98 – 09/02

Role in Company: Planning Engineer

Client: KRIBHCO Ltd, India (Chemical company)

• Responsible for PPC activities including forecasting,

• Sales and production planning,

• Capacity planning (include manpower hiring plans based on requirements),

• Continuous monitoring, updating & smoothening of plans, making delivery schedules as per the market situation & internal constraints, MRP, WIP and warehouse management.

• Planning for maintenance activities.

• Raising purchase requisition for purchase of spare parts/ new equipments.

Date: 01/95 – 03/98

Roles in Company: Production Engineer

Client : Bharat Electronics Ltd, Bangalore, India (Defence Manufacturing Company)

• Performed assignments in multiple areas of responsibility. It includes Production planning, Material planning, Shop Floor planning and Control for three years in Radar manufacturing division.

• Responsibility for production planning, capacity planning.

• Loading the shops/production assembly lines for various shops (Precision Machine shop & CNC shop, Assembly lines), which deliver the parts to sub-assemblies/ assembly shops

Education

 2002: SAP PP certification

 1995: Bachelors in Mechanical Engineering

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SAP Skills

 SAP R/3 Production Planning

 SAP R/3 Quality management

 SAP R/3 Variant configuration.

References:

On request

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