Engineer Maintenance
Resume:
RESUME
J ARUN TEJ,
S/O J SATHYA RAO,
JAJULAVANI PALEM(VILL), DESAPATRUNI PALEM (PO),
PARAWAD(MANDALAM),
VISAKHAPATNAM-531021,
ANDHRA PRADESH.
Email:-***********@*****.***
PH.No:-917-***-****
PROFILE
• Result - oriented professional with 24 months of experience in overall management of all maintenance operations; determined to carve a niche in the field of Die Maintenance across the Industry, presently spearheading towards as Junior Engineer with Caparo Engineering India Pvt Ltd.
• Core competencies in application of preventive, planned and predictive maintenance practices ensuring maximum operational availability with expertise in ensuring adherence to Safety, Environment and Health standards.
• Academically proficient with Diploma in Tool & Die Making, Diploma in 3D Modelling.
• Proven track record of making many significant contributions by deploying and setting the systems, at the same time bringing about considerable cost reductions, while ensuring efficiency and quality benchmarks of operations.
PROFESSIONAL EXPERIENCE
DIPLOMA ENGINEER TRAINEE Since July 10 to July 11
JUNIOR ENGINEER (JE)
Since July 11, to Aug 12.
• Geared the activities for monitoring die and prevent die failure while targeting maximum die
• life maintaining them and develop global vendors to make them.
• Handling almost 650 different press tools and giving technical support on their performance.
• Handling more than 10 vendors who make car parts through press tools for Caparo.
• Reviewing tool records and ensuring all documents; awareness of TS 16949-2004, ISO 18001, to ensure the regular updates of TS and ISO records.
• Designed & developed Cost and Energy saving techniques/measures and improvement to die for achieving substantial reduction in O & M expenditures and work within the budget.
• Established plan for preventive maintenance of all dies to increase die life and reliability of the product by achieving 100PPM.
• Design drawing the CMM profiling data, machining sketches of die elements for Spare Management.
• Holds the distinction for Tool Correction- Online & Offline Die Correction, Design drawing the die elements for spare management, Welding and Matching the Critical Cutting Edges, Brazing to ensure backup support for production activities.
• Ensuring quality of the Product and reducing operator fatigue by implementing proper techniques like poke-yoke, SOP, kaizen, QCO, TPM, TQC.
• Strong aptitude for Resource Utilization (materials & manpower) and Systems Implementation in press shop.
• Making of new press tools in house for very critical car parts.
• Strong credentials in delivering superior performances throughout the career span.
• Performed all Precision Machining Operations like drilling, grinding, turning, milling and CNC Programming.
• Troubleshooting the problems on a newly received tool on Trial and Die Setting on Siemens and Fanuc Controls and establish efficient solutions.
• Encouraging Team work and Train-up the team about maintenance procedures and safety parameters to induct them into the system.
ACHIEVEMENTS
• Recorded enhancement in productivity through cycle time (machining time) reduction.
• Achieved reduction in breakdowns / downtime and machine idle time with planned / preventive management and by implementing QCOs.
• Reducing the breakdown in press shop by consistent performance on Preventive maintenance.
• Successfully handled assigned technical tasks entailing - die maintenance, PPC, panel checkers, jigs, fixtures & gauges, process control, standardization, etc.
• Conceptualized and charted quality check for gauges, Panel Checkers and fixtures.
• Vital member of the die team assigned with the responsibility of maintaining huge heavy tonnage dies.
• Project Team Member for TAFE Instrumental Panel (Euro Model) Profile & Hole shifting- In house as per customer requirement.
• Trial and Tool Buy-Off of Nissan X02B (63s dies) in Malaysia.
EDUCATIONAL QUALIFICATION
Nettur Technical Training Foundation -NTTF, (July 2010) Coimbatore.
Diploma in Tool & Die Making- 61%.
PERSONAL SKILLS
• Good communication skills, interpersonal skills and leadership qualities
• Ability to work under pressure and task oriented environment
• Have a passion to learn new things and ability to grasp the subject
• Creativity in Tool Design, Research and Development
PERSONAL DOSSIER
Date of Birth : 14 Dec 1988
Language Proficiency : English, Tamil,kannada,Telugu,Hindi.
Current CTC : 1,80,000 per annum
Expected CTC : 2,40,000 per annum
Skills Expertise : Manufacturing of Press tools and Injection Moulds, Tool
design, Die maintenance and Tool Room Management.
Date : / / ( J ARUN TEJ )
Place: Vishakapatnam
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