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Foundry man, Disamatic and Hunter high pressure modern foundries

Location:
Coimbatore, TN, 641105, India
Posted:
August 25, 2012

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Resume:

N. BALA KRISHNAN

New No. ***, Muslim colony, Madukkarai, Mobile: 0091 766-***-****

Coimbatore, Tamilnadu, E-Mail: x35zee@r.postjobfree.com

India – 641 105

OBJECTIVE

To obtain an engineering management or senior engineering position in operation and maintenance field in modern foundry where I can use my strong analytical, detail-oriented and interpersonal skills along with my exceptional common sense to improve services and products, reduce costs and lead times, delight customers and help and mentor others. All the while engaging in new challenges and learning experiences.

SUMMARY of QUALIFICATIONS

Extensive experience in engineering and management, project, leadership and mentoring, test and problem-solving. My engineering forte is in mechanical engineering and diploma engineering in mechanical with specialization in design and drafting. Expert at analyzing and solving the most complex of problems. My solutions have saved time and money as well as have adopted in most of the Disamatic foundries in India and abroad. Self-motivated professional, capable of working independently or as part of a team.

PROFESSIONAL EXPERIENCE

Sakthi Auto Ancillary Private Limited, Oct2006 - Present

Coimbatore, TN, India - 641022

Assistant General Manager - Maintenance

Successfully handled a Disamatic foundry project including Disamatic 2013 mk5, Disa TM240 and TM190 intensive sand mixers, Didion MD80, General kinematics 100MT sand cooler, sand plant, ABP Pouring furnace with automatic mold stream inoculation system and Disa dust filters.

Production and maintenance In-charge of Hunter and Disamatic plants.

Managing a group of 30+ engineers, performance review, daily supervision, salary administration, mentoring and training.

Drive and lead the maintenance and production departments

Implement preventative maintenance tools like MTBF, MTTR, OEEE, etc.

Drive, Lead & Implement Kaizens across the plants to ensure continuous improvement in systems/ processes.

Plan, Organize & Control preventive & predictive maintenance

Evaluated work assignments and developed a master schedule for multiple projects to facilitate proper usage of limited labor resources.

Examining and performing root cause analysis to ensure processes are in place to prevent recurrence

Continuously improve all operational conditions, within the production system by stimulating the daily awareness of all employees.

AIA Engineering Limited, June2006 – Oct2006

(Disamatic Faoundry)

Ahemadabad, Gujarat, India – 382410

Engineer – Disa foundry

Worked as part of a Disamatic foundry project team in erection and commissioning.

Evaluated work assignments and developed a master schedule for projects to facilitate proper usage of limited labor resources.

Leader of the Spares planning/Spares cost reduction team to ensure cost efficiencies.

Leader for service and repair used foundry equipment’s for Disa foundry

Effectively planned and maintained tools and spares in the Disa project.

Sakthi Auto Components Limited, June2003 – May2006

Erode, TN, India – 638056

Junior engineer

Head of department to Disamatic moulding line, working jointly with melting, coreshop and QC team members to reach objectives. Handled 20+ employees, performance review, daily supervision, salary administration, mentoring and training.

Head of department to core shop where drive and lead number of shell core, Cold box and CO2 core shooter machine with 100+ working force.

Responsible for achievement of the production plan for manufacture of castings

Look after the daily production problems

Proactively identify potential bottlenecks and deviations and implement corrective action to ensure that production targets are met within stipulated time and budget constraints.

Evaluated work assignments and developed a master schedule to meet out delivery schedule with proper usage of limited work force resources.

Examining and performing root cause analysis to ensure processes are in place to prevent recurrence

Continuously improve all operational conditions, within the production system by stimulating the daily awareness of all employees.

Amtek Castings India Limited June1998 – June2003

Coimbatore, TN, India – 641032

Supervisor

Worked as shift in-charge, managed daily operations in production casting in Disamatic line.

Involved in all support groups for continuous improvement cost savings and lean manufacturing.

Examining and performing root cause analysis to ensure processes are in place to prevent recurrence

Set up daily work schedule for all core shooter machines.

Provided solutions to problems improvements throughout the plant. Provided expert solution and improved 12.5% of productivity. Awarded for best suggestion and implementation award

Developed and maintain all casting and quality processes procedures PFMEA and control plans.

Laxmi Industries Private Limited May1997 – May1998

Coimbatore, TN, India – 641021

Supervisor

Worked as supervisor, managed daily operations in production casting in Gunmetal foundry.

Responsible for achievement of the production plan for manufacture of castings

Look after the daily production problems

Responsible for proper implementation of planning and quality product in process along with overseeing that production target is achieved with acceptable quality.

Play an important role in effectively utilizing manpower with an effort of work load and motivated team-working spirit amongst the employees thereby ensuring company’s progressive growth.

PROFESSIONAL DEVELOPMENT

Bachelor of Engineering in Mechanical – Anna University of Technology,Coimbatore

Diploma in Mechanical Engineering – PSG Polytechnic, Coimbatore

Training & Certifications – Learn Manufacturing Systems conducted by Delphi, Ohio.

Mando Manufacturing Systems conducted by Mando, Chennai.

Professional Affiliations – Member, American Society of Mechanical Engineers

Computer Proficiencies – AUTO CAD, SOLID WORKS, MS OFFICE

PERSONAL DETAILS

Date of Birth : 09-11-1971

Marital Status : Married

Nationality : Indian

Linguistic Ability : English, Tamil



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