Assistant Manufacturing

Sajit Nair **** Alma Drive, Apt ****

*********@*****.*** Plano,

607-***-**** TX - 75025

Skills

Software:

Surfcam

Geopath

Auto-CAD

Arena

CAM350

Microsoft & Openoffice suites

Statistical Software

Minitab

Expert-Fit

Industry Specific

TPS

TQM

RCA

Process Capability

Process Performance

Kaizen

Machine Operations

HAAS Vertical CNC

Manual Lathe

Vertical Milling m/c, etc

Over 3000 Hrs of Combined Fixture Design, CNC Programming & Machining Experience

Education

M.S. Industrial Engg., SUNY Binghamton, Binghamton-NY - 2009

Research Assistant Tenure 2008-2009

Two industry related live projects during RA tenure

Bachelor of Engineering (B.E.) Mechanical Engg., Mumbai University, Mumbai-India - 2004

Work Experience

Manufacturing/Process Engg Mar’10 - Present

Manufacturing Resource Corporation (MRC), Fremont, CA & Dallas, TX

Study and Analyze prevalent design & manufacturing processes and recommend improvements

Implement design and manufacturing process changes based on observations and analysis which should lead to improvement in overall cycle time

Use of SPC & periodic check points to eliminate major causes of product variation

Formulation of mathematical and simulation models to accurately mimic existing processes for further study and analysis

Lead & build machine shop operations (tooling, Jigs & Fixtures, etc) in the Dallas/Fort Worth region

Work with vendors to establish reliable & efficient supply chain network so as to reduce inventory and also reduce TAT

Design, manufacture & assembly of fixtures & jigs related to electronic manufacturing industry

Extensive working experience with HAAS CNC & other machine shop related equipments

Conduct design & manufacturing training at offshore locations in India

Applications/Design Engineer Jun’08 - Mar’10

BEAMON Technology, Santa Clara, CA

Studied existing designing and production techniques and evaluated best practices so as to assure improved quality of manufactured products

Analyzed tolerances to determine if process is within control limits, identified problem areas if any and provided recommendations

Standardized existing best practices to help ensure repeatability and reproducibility while constantly eliminating unwanted or wasteful manufacturing practices

Designed and manufactured custom jigs and fixtures

Designed and manufactured PCB stencils, SMT fixtures and WAVE pallets

Extensive work on PCB and BGA rework applications (mini-stencils, BGA re-balling kits, etc.)

Studied the feasibility of replicating production operations at locations outside the US

Related Academic Products

Broome County Workforce NY Center, Binghamton, NY Mar'08 - May'08

Modeling and Simulation Service-Learning Project - Research Assistant, SUNY Binghamton, NY

Analyzed the effect of alternative staffing models on customer waiting time and number of customer waiting

Recommendations were provided on various staffing measures which can be introduced to reduce queues and customer waiting times

Johnson Outdoors Inc., Binghamton, NY Nov’07 – Feb’08

Business Model for Implementation of Standardized Components - Research Assistant, SUNY Binghamton, NY

Introduced the concept of learning curve to mimic actual production trend

Based on analysis performed; standardization of components was shown to reduce production time by 23% (from 52 weeks to 40 weeks)

The project was widely accepted in the DSCP Domestic Sourcing Strategic Conference, 2008, held in Philadelphia

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