H R SATHYASHEELA

Qtr. No.D-*/*, Grasim Staff Colony, Kumarapatnam - 581 123

Contact No.948*******, 900-***-****,E-mail ID: wkwrat@r.postjobfree.com /

wkwrat@r.postjobfree.com /wkwrat@r.postjobfree.com

29.10.2012

Dear Sir/Madam,

This is with reference to your advertisement for the subject position that

I am prompted to propose my candidature.

Review of my credentials would confirm that I have contributed invaluable

28 years in successfully handling operation, maintenance and tooling

manufacture predominantly with a large highly diversified private sector

company. Made significant contribution in optimizing operational efficiency

by ensuring continuous workability of machines with deft application of

preventive, planned and predictive maintenance. I hold credentials in

evolving quick breakdown solutions by conducting root cause analysis of

failures. I have acquired adequate experience in planning and

manufacturing tools, jigs and fixtures to feed the production lines. I have

successfully led a team of engineers and staff and integrated their efforts

to optimize team productivity.

At this stage I reckon that value addition in my professional skills has

reached a level when I may look outward to stake my claim for a senior

managerial role with a professional set up/MNC. Focused and goal oriented

in approach I have always been able to deliver within tight timelines.

Driven by confidence and high energy levels I am capable of making visible

contribution to growth and profitability of a company. My enclosed resume

shall familiarize you with the details and I am confident, in my

credentials, you would find a perfect fit for the said job. Thanks in

advance for sparing your time

Shall much appreciate a call for personal/ telephonic interview, as

convenient.

Best Regards,

H R Sathyasheela

H R SATHYASHEELA

Qtr. No.D-6/6, Grasim Staff Colony, Kumarapatnam - 581 12

Contact No.948*******, 900-***-****,E-mail ID: wkwrat@r.postjobfree.com

/ wkwrat@r.postjobfree.com / wkwrat@r.postjobfree.com

OPERATION & MAINTENANCE/ TOOLING PROFESSIONAL

Strong credentials in efficiently leading maintenance function with large

industrial conglomerate

OBJECTIVE: Seeking managerial role in the domains of operations &

maintenance with renowned business organizations in India/ abroad.

PROFILE: Technically competent mechanical engineer with 28 years of career

success steering operations, maintenance and project management activities

predominantly with one of the largest private sector companies in India.

Capable of generating substantial cost advantage in driving maintenance

initiatives with meticulous planning and budgeting. Strong record of

maximizing operational availability of equipments with deft application of

preventive, planned and predictive maintenance. Displayed professional

excellence in introducing machines modifications to optimize process

efficiency. Acknowledged strengths in developing and manufacturing tools,

jigs & fixtures to feed the production lines. Acquired in-depth expertise

in Machine Tool Manufacturing, Chemical Plant Machinery Manufacturing, Pulp

Plant erection & Maintenance. Competent team leader, trainer and a

motivator with strong analytical and troubleshooting abilities. Excellent

written and verbal communication skills. Key strength areas include:

Operation & Maintenance Preventive Maintenance Root Cause

Analysis

Break Down Solutions Maintenance Budget Cost Control

Spares Management Training & Development Cross Functional

Coordination

PROFESSIONAL EXPERIENCE:

Assistant Manager (Mechanical)

Grasim Industries Ltd: Unit: Harihar Polyfibers, Kumarapatnam

Jun 1983 - Present

A highly diversified large industrial establishment with business interests

in - Cement, Textiles, Chemicals, Steel, Aluminum, Copper, Pulp & Fiber

etc. Harihar Polyfibers unit is one of the core sector unit engaged in

manufacturing Rayon grade Pulp formerly machinery manufacturer and exporter

to leading Cement, Pulp & Fiber, Paper, Chemical industries through

Engineering Division.

Career Progression

|Dy. Manager - Industrial Transport |July 2008 - Till |

|Dept. |date |

|Assistant Manager- Pulp Mill |Mar 1998 - July 2008|

|Maintenance Dept. | |

|Engineer - Bio Gas Plant |Aug 1997 - Feb 1998 |

|Engineer -Recovery Plant Maintenance |Jul 1996 - Jul 1997 |

|Dept | |

|Engineer- Engineering Division |Jan1990 - Jun 1996 |

|Junior Engineer - Maintenance |Oct 1983 - Dec 1989 |

|Workshop | |

|Trainee Engineer |Jun 1983 - Oct 1983 |

Major jobs handled:

Dy. Manager - Industrial Transport Dept.

Achievements:

1. Availability of skilled mechanic in general shift increased by shuffling

of less competent mechanics in shift

2. Established the PM schedule with act list & checklist for operation &

maintenance team to reduce break downs

3. Anchoring to OEM for spares & services for improved life & reliability

4. Discontinuing of direct purchase & bill passing procedure by stanching

procurement through material department

5. Enhanced the systematic usage of SAP for all maintenance related

activities like notification, maintenance order & PR

6. Erection of new main gate by retrieving the old gate of ED

7. Identifying & establishing of minimum stock of critical spares for

Poclains

8. Established the daily & monthly report of maintenance activity &

Vehicles performance

9. Capturing of visuals for wrong operation & communicating to user

departments

10. Identifying the suitable reverse horn, rear view mirror with

accessories & fixing to all Industrial Vehicles

11. Organized the training program for Operators & Mechanics by L&T,TATA &

Escorts at free of cost

12. Organized health check up of Forklifts, Poclains, Excavators & Cranes

13. Explored new range of hard facing welding electrode for Poclain Grab

tip

14. Modified the Tipper Box body to eliminate the wastage of Pulp due to

spillage

15. Retrofitted the crane with latest engine & added safety features

16. Erection of safety belt hooking system with rails for truck loading

17. Minimized the oil leakages with high quality seals, Hoses & O rings

for earth movers

Machineries Handled:

Material handling equipments like Poclains, Excavators, Cranes, Forklifts,

dozers & etc:

Assistant Manager, Pulp Mill Maintenance dept.

. Driving maintenance initiatives in terms of Preventive, planned and

predictive maintenance to ensure continued availability of machines to

the production department.

. Conducting root cause analysis of failures and evolving quick break down

solutions to fix the problem.

. Maintaining logical inventory levels of spares to address maintenance

calls.

. Implementing new projects for production increase, quality improvement &

savings, executing modifications in machines and managing contract jobs

with effective deployment of resources.

. Regularly co-ordinating with top management to facilitate implementation

of new business policies of the organization viz ISO & WCM certification

sustenance work.

. Effectively managing a workforce comprising 25 Technicians and 45

Helpers.

Machineries Handled: Pressure Vessels, Digesters, Blow Tank, Belt

Conveyors, Heat Exchangers, Blow Heat Recovery System, Pressure Washers,

Filtrate Tanks, Centricleaning System, Tankages, Biffer Screens, Thickners,

Screw Conveyors, Pressure Screens, Vibro Screens, Blowers, Vacuum Filters,

Absorption Towers, Reactors, Static Mixer, Vapour Absorption Machine,

Compressors, Gassifiers, Horizontal Agitators, Chemical Mixers, Scrubbers,

Hydro Seives, Screw Presses, Hot Air Generators, Flash Dryers, Extrusion

Balers, Hydraulic Power Packs, Roller Conveyor, Centrifugal Pumps, Dosing

Pumps, Ball Valves, Capex Valves, Globe Valves, Gate Valves, Pulp Valves,

Check Valves, Needle Valves. Achievements:

. Set up a new Tool Room with TPM & 5'S' concepts and achieved

parlor status.

. Introduced maintenance free and operator friendly indigenous Gate

Valve to Pulp Tower chutes.

. Carried out Modification of Biffer Screen reject line to avoid

jamming.

. Modified Screw Conveyor to reduce consumption of electrical

energy.

. Carried out modification of Screw Press Shell to improve life and

reduce maintenance cost.

. Changed the Thickener sealing band to reduce fiber leakage

. Successfully accomplished erection of - new Blow Tank, Bleach Thickners

and Bleach Filters, Oxygen Generation Plant, Loose Pulp Handling

Conveyors and Satellite cooler Lime Kiln.

. Successfully converted Bleach Filters to Ripple Deck System

. Actively involved in implementing SAP System

Engineer, Bio Gas Plant

. Managed production of Bio Gas out of Prehydroslated Liquor & supply to

Hot Air Generator and IJT Boiler ensuring pressure & methane content.

. Attended all maintenance jobs and provided breakdown solutions to

maximize availability of equipments. Led, guided and controlled

maintenance team comprising a team of Technicians - 5 nos. Operators - 5

nos. Chemists - 5 nos. and Helpers - 15 nos.

. Machineries Handled included -Gas Reactors - 2 nos., Lime Mixer - 1 no.

Clarifier - 1 no., Gas Holder - 1no., Compressors -2 Pumps - 6 nos. and

Laboratory

Achievements:

. Modified Lime Mixer from Belt drive to Chain drive

Engineer, Recovery Plant Maintenance Dept.

. Successfully provided maintenance/ breakdown solutions to minimise

downtime and enhanced working life of machines. Facilitated

implementation of new projects and saved energy with application of

energy conservation measures and observing correct operational

parameters. Effectively handled ISO & WCM certification sustenance work.

Managed a team of 25 Technicians and 45 Helpers.

. Machineries Handled: Chippers, Re-chippers, Belt conveyors, Chip Screens,

Chain Conveyors, Gear Boxes, Cyclones, Silo, Overhead Trolley Cranes,

Rotary Lime Kilns, Vertical Agitators, Slakers, Bucket Elevators, Screw

Conveyors, Clarifiers, Mud Filters, Vacuum Pumps, Centrifugal Pumps,

Reciprocating Pumps, Ball Valves, Gate Valves, Diaphragm Valves.

Achievements:

. Carried out modifications in Log Chain Conveyor to avoid

jamming.

Engineer, Engineering Division

. Provided comprehensive maintenance support for workshop machinery to

maximize operational availability of equipments. Provided vital technical

inputs to facilitate manufacture of products effectively & efficiently.

. Successfully handled projects for - CIMMCO Industries, Hindustan News

Prints Ltd, Orient Pulp & Paper Mills, Century Pulp & Paper mills, South

India Viscose, Rohit Pulp & Paper Mills, Grasim Nagda division

. Managed a team of - Technicians - 65 nos. and Helpers - 25 nos.

. Machineries Handled: Lathes - 6 nos., Vertical Boring M/C - 2 nos,

Shapers - 1 no., Slotting Machine - 1no. Universal Drilling M/C - 1 no.

Planing M/C - 2 nos, Omniversal Drilling M/C - 1 no., Horizontal Boring

M/C - 1no. Balancing M/C - 2nos. Assembly section - 1no. Welding

rectifiers - 4nos, MIG welding m/c - 1 no, TIG-welding m/c - 4 nos,

Submerge Arc Welding, Plate bending m/c- 2nos, Press brake - 2nos

. Materials Handled included: Low & High carbon Steels, Austenitic &

Marsentic Stainless Steel, Nonferrous material like Copper & Copper

Alloys, Aluminum & Aluminum Alloys and Polymer products like Nylon,

Teflon, PVC and etc;

Achievements:

. Successfully developed Jigs and Fixtures to reduce cost of production for

Chipper Disc, Godet Box, Screw Press Body and Valve Body

. Retrieved the Planning & Shearing machines which were consigned to scrap

bin.

Junior Engineer/ Trainee Engineer, Maintenance Workshop

. Received structured training across technical domains and provided

maintenance support and carried our repairs & overhauling work.

. Supervised activities of Technicians - 45 nos. and

Helpers - 18 nos.

Machineries Handled: Lathes - 6 nos., Surface Grinders - 3 nos., Shapers -

1 no., Slotting Machine - 1no.

Universal Drilling M/C - 1 no.- 1 no. Tool & Cutter Grinder Welding

machine - 1 no.

Achievements:

. Developed Jigs and Fixtures to reduce cost of production for Chipper Wear

Plate, Dead Knives, Boiler Spray Guns and Valve Seats

. Retrieved the Milling machine that was scrapped earlier.

PREVIOUS EXPERIENCE;

Production Planning In-charge/ Quality Assurance & Control In-charge

/Marketing Executive

Harihar Engineering Devices, Harihar

Jul 1981 - May 1983

A small-scale industry engaged in manufacture and supply of machine tool

components & assemblies to various reputed engineering companies.

Successfully developed Jigs & Fixtures, evolved new techniques to

rationalize production cost.

Handled wide rage of machines in well equipped machine shop comprising-

Precision Lathes, Milling Machines, Cylindrical Grinders, Shapers, Gear

Hobbers, Precision measuring Instruments like Dial & Digital Vernier

Calipers, Dial & Digital Micrometers, Centrimeters, Bore Indicators,

Bore Micrometers, Plug Gauges, Snap Gauges, Thread Gauges, Sine Bars and

etc;

Contributed technical expertise in Production Planning, Quality Assurance

& Marketing domains.

Led, guided and mentored the manpower strength of 3nos. staff, and 20

workers in addition to projects activities.

EDUCATION

Diploma in Mechanical Engineering -1981

Trainings/ Seminars Attended:

. Blue print reading training conducted by SISI. Bangalore

(Govt. of Karnataka organization)

. Leadership Training conducted by Jaycees club of Harihar

. ISO 9001-2000 Internal Audit training by ISI,

Bangalore.

. World Class Manufacturing training by WCM Cell faculty

. Seminar on Fluid sealing techniques

. Non Destructive Tests Techniques - BHEL, Trichy

. Operation & Mintenance of Poclains - L&T, Bangalore

. Excavator Hydraulics - L&T, Bangalore

. Traction & Lead Acid Batteries - Exide Batteries,

Kolkota

Nominations:

. Member for WCM sub committee to implement WCM (TPM) concept in the plant

. Member for Six Sigma project to improve Availability of Digesters and

Screw Presses

Computer Literacy: Windows Operating System, MS Office, MS Excel, MS Word,

PowerPoint, C, C++, Auto CADD

Languages Known: English, Hindi, Kannada & Telugu

Academic Interest:

Ayurvedic Medicine, Astrology, Philosophy & Pranic Healing

Current CTC: 8.30 lacs / annum

Expected CTC: 13.00 lacs / annum

Contact this candidate