Engineer Quality Assurance

Sivamani T Email: **********@*****.***

Tata Consultancy Services Mobile: 1-438-***-****

Objective

To obtain a challenging position in a high quality engineering environment where my technical experience and academic skills will add value to organizational operations.

Experience Summary

Over 8 plus yrs of Industry experience as Product Engineer & Cad Design Engineer

Extensively worked with 3DCS, CATIA V5, CATIA V4 Modelling & Customisation, Enovia, Unigraphics, Clearcase.

Strong 3D Design, Development and Analysis Experience.

Expertise in 3DCS Modelling & Analysis.

Extensively worked in Aerospace, Material Handling and Automotive.

Competent Skills

Geometrical Dimensioning and Tolerance: 3DCS Expert in Tolerance Stackup Analysis .

Customisation: Catia V4 Customisation for Boeing & Ferrari Applications.

Cad Packages : Extensively worked in Cad packages like Catia , Unigraphics and Solidworks

Technology

Below is a list of important hardware, software products, tools and methods that I have worked with.

Software Products Tools Methods

CATIA V5

CATIA V4

ENOVIA–LCA

3DCS

UNIGRAPHICS-NX5 IVT

iPMS

Causal Analysis

Speed

iEST • CATIA V5 Modelling, Assembly Design, Generative Shape Design , Generative Sheet Metal Design, Functional Tolerance and Annotations & Drafting

• Engineering Requirements Modelling

• Spatial Integration Reviews

• 3DCS – Three Dimensional Control Systems – Tolerance Stackup Analysis for various interior assemblies.

Certification

Boeing Certified 3DCS Tolerance Stackup Professional

Qualifications

Degree and Date Institute Specialization

Bachelor of Engineering May. 2003 Sri Kumaran Institute of Technology, Madras University, Chennai Mechanical Engineering

Professional Trainings

• Tolerance StackUp Analysis using 3DCS -- Boeing, USA (2007)

• CATIA V5 (Solid Modeling, Assembly, Drafting) -- , Chennai(2003)

• CATIA V4 (Solid Modeling, Assembly, Drafting ) -- TATA Consultancy Services Ltd, Chennai(2005)

• Domain Training in design of Aircraft structures -- TATA Consultancy Services Ltd, Chennai(2006)

• AS9100 Awareness session - TATA Consultancy Services Ltd, Chennai(2007)

• Model Based Definition (MBD) -- TATA Consultancy Services Ltd, Chennai(2008)

• Enovia-VPM Training -- TATA Consultancy Services Ltd, Chennai(2008)

• CATIA V5 Wire Harness & Tubing – INCAT (2009)

Career Profile:

Project Nomenclature – C Series

Client Bombardier, CANADA

Period Nov 2011 – Till Date

Role • Nomenclature Auditor

Position Senior Nomenclature Auditor

Responsibilities Check the EDRN (Engineering Data Release Notice) against the Bombardier standards.

Check the Enovia Part Attribute against the standards.

Check the Enovia PLM Action attributes against the Bombardier standards.

Check the CATIA Model (Assembly, Part & Drawing) against the Bombardier Standards.

Check the SAP Interface for each releases parts.

Cancellation of Part for the Part Evolution with same effectivity.

RFC (Request for Closure) to be raised for the Released Parts when the Bombardier standards not implemented.

Description The Engineering data from Enovia is transferred and released to the SAP for Production.

Data in Enovia is checked with reference to the Standard Manuals.

In case of any discrepancy related to the Action, Part attributes, 3D Model Error, and Engineering Data Release Notice with reference to the standard a Request for Change is raised against the part number.

The data is cross checked with the SAP and Enovia and the SAP data is released

Tool CATIA V5, Enovia LCA, SAP

Highlights Recieved Client Appreciation for Audit’s performed.

Work Location Bombardier Aerospace, Montreal,Canada

Project Dimensional Management using 3DCS

Client Boeing ,USA

Period Sep 2007 – Sep 2011

Role • 3DCS Modeller & Analyst

Position Team Leader & Senior Design Engineer

Responsibilities Study of existing design and assembly

Identifying all possible method of assembly to ensure perfect fitment and analyse the deviation to prevent assembly failure.

Creation of 3DCS Points.

Creation of GD&T as per the requirement in 3DCS.

Creation of 3DCS Moves (2-Point, 6 Plane, Iteration, Bend, Conditional Move..) as per the requirement.

Creation of 3DCS Measurements to validate the installation and o find the gap variation for the interior assembly.

Applying Iteration Loop logic and Bend Moves as required to build the actual installation in 3DCS as in shop floor.

Creation of Dev Model for huge assemblies.

Performing deviation analysis using Monte Carlo Simulation in 3DCS.

Performing sensitivity analysis to find the failure contributor.

Preparation of report with details of failure.

Root cause analysis for failure to models.

Redesign existing tolerance and updation.

Validation of model and assembly

Preparation of documentation for reference.

Description Perform the Three Dimensional Variation Analysis (3DVA) for the aircraft interiors installation for different sections using 3DCS CAA V5 and analyze the manufacturing capability for the Architectural Control Document/Object Acceptance Document. I performed Dimensional Analysis for different interior configurations such as Lavs, Floor Panel Assembly, Stow bin Assembly, Crew rest Assembly, Galley Assembly etc., and involved in the creation / updating the model to the new engineering design, inputting new CATIA models, adding measurements and/or utilizing different moves to simulated and analyze the desired production installation.

Tool Catia,3DCS, Enovia

Highlights Received 8 Pride@Boeing Award

Work Location TATA Consultancy Services, Boeing USA & TCS Chennai

Project 747-8 IC Design Cell

Customer Boeing, Seattle, USA

Period APR-2009 to JUL-2009

Description • Getting the Input from the client for Section-42 Stringer Assemblies, Rolled Stringers, Machined Stringers and Stringer Clips.

• Creation of DA hole points, Pilot hole points, Drain hole points and other Fastener points.

• Updation of the 3D model with the necessary features like ISP, OSP, Station Planes & Local Axis System for the Stringer Assemblies.

• Creation of the 2D Drawings with the required views, standard Symbols and Fastener Tables as per Boeing Drafting Standards and Layer Mapping.

• Checking the model file using the M-Checker tool for any discrepancies.

Role Application Focal

Activities Up gradation of 3D model.

Creation of 2D Drawings as per BDS.

Quality Assurance of the deliverables

Supporting the Team members for any clarification

Project Management

Tools CATIA V4

Solution Environment Unix

Project Sustainment V4 Project - Offshore

Client Boeing ,USA

Period Sep 2005 – Aug 2007

Role • Customization Expert in Catia V4

Position Application Focal

Responsibilities • Understanding the input request

• Analysing the requirement and preparing work flow

• Enhancement of existing Catia V4 applications as per guidelines and using IUA, GII and CATGEO

• Creation of Test models using CATIA V4

• Save the work and create the new release in Clearcase

• Checking standards and Quality of the package.

• Log the defects found using Causal Analysis tool.

Description The project involves Customization and preparation of CATIA V4 models (3D CAD modelling and 2D Drafting) and Support for applications.

Customizing CATIA V4 applications in IUA, GII & CATGEO & also Solid modelling and Drafting in Catia V4 which are checked against a Boeing applications and standards to cater end user’s requirements.

Support of application involves Code Enhancement ,modelling, drafting and regression testing activities for the existing applications using CATIA V4 CAD/CAM/CAE software

Tool Catia,Enovia,IVT,IPMS,IQMS,Causal Analysis, iEST

Languages IUA, GII & CATGEO

Work Location TATA Consultancy Services, Chennai

Project Design of Plastic & Sheet metal Components

Client Electrolux, USA & Europe

Period Jun 2005 – Sep 2005

Role • Design Engineer

Position Module Leader

Responsibilities • Creation of 3D parametric model by applying relations and parameters to make the whole assembly flexible for various sizes.

• Creation of Sheet metal component using sheet metal workbench in CATIA V5.

• Drawing Study.

• Modelling

• Drafting.

• Unfold view.

• Quality Assurance

Description The Project involves 2D to 3D conversion of the Motor Bracket and other refrigerator components as per the client standards.

Tool Catia V5

Languages CAT Script

Work Location Triad Software Pvt Ltd, Chennai

Project New Product Development Group

Client Prabha Auto Products Pvt Ltd.

Period Oct 2004 – May 2005

Role • Design & Development Engineer

Position Module Leader

Responsibilities • Study the client requirement for the New Product application and specification.

• Concept Design

• Drawing Study.

• Modelling

• Drafting.

• Manufacturing

• Unfold view.

• Quality Assurance

Description To provide Engineering Design & Development support for New Products. Developed 2 new product CarJack and Wheel Chair trolley Also supported in designing several automotive components using CATIA V5.

Tool Catia V5

Languages CAT Script

Work Location Prabha Auto Products Pvt Ltd, Chennai

Key Competencies & Skills

Skill Proficiency (E0 to E4)

3DCS E3

ENOVIA-LCA E2

IVT E2

CATIA V4 E2

CATIA V5 E3

UG NX5 E2

IUA, GII & CATGEO E2

CLEARCASE E2

UNIX E2

Career Profile

Dates Organization Role

Sep 2005 to Till date TATA Consultancy Services Module Leader & Senior Design Engineer

Jun 2005 to Sep 2005 Triad Software Pvt Ltd Design Engineer

Oct 2004 to May 2005 Prabha Auto Products Pvt Ltd Design & Development Engineer

Personal Details

Passport Details

Name as on passport Relationship Passport Number Date of Issue Expiry Date Place of Issue

SIVAMANI

TAMILMANI SELF F7889127 30/05/2006 29/05/2016 CHENNAI

Contact this candidate