DAVID J. LESKO
Crown Point, IN 46307
Home 219-***-**** E-mail: *********@*******.***
Cell 219-***-****
PROFILE
• Experienced, effective leader with industrial, mechanical and electrical background in heavy manufacturing
• Proven problem solver
• Thrive in high productivity, high stress environments
• Effective communicator across functions and levels with salaried and hourly employees
• Results driven using failure analysis, corrective actions, KPI, Six Sigma & follow up.
SELECTED PROFESSIONAL ACCOMPLISHMENTS
• Defined, planned and led $12 million expansion program resulting in and maintaining a 42% increase in production levels over a three-year period.
• Delivered a plan that resulted in a 22% decrease in overtime while supporting production efforts to allow for greatest return on owner investment
• Co-chaired Joint Union-Management Safety and Health Team, which identified and corrected over 1200 hazards in and around the facility
• Reduction of annual Worker’s Compensation accruals by $600,000, which resulted in the facility’s nomination for former Vice President Al Gore’s Golden Hammer Award
PROFESSIONAL EXPERIENCE
MELTING AND CASTER AREA MAINTENANCE MANAGER / RELIABILITY ENGINEER
ArcelorMittal Steel USA – Indiana Harbor; East Chicago, Indiana (2007 – 2009)
• Responsible for results and improvements to ensure production goals were met
• Monitored/managed corrective action to lessen repetitive problems
• Set in place diagnostic tools – vibration monitoring, oil analysis, infra-red scanning and area inspectors
• Managed projects with timely completion and within budget
• Hired contractors for project manning for down days and extended outage projects
• Worked with vendors to improve replacement parts lead times and redesign of components to extend life span
• Union facility 488 employees
• Direct reports included: Area Managers, Mechanical Engineers, Electrical Engineers, Senior Planner, Environmental Compliance Supervisor and Maintenance Supervisors
• Indirect reports included: Planners, Area inspectors, Electricians, Millwrights, 56 employees
MANAGER OF MAINTENANCE AND ENGINEERING PROJECTS
CertainTeed, Birmingham, Alabama (2005 – 2007)
• Managed maintenance activities, daily work schedules, weekly down times around production schedules, and summer and winter planned outages for major capital projects and repairs.
• Hired outside contractors as needed.
• Responsible for computerized maintenance system and maintenance parts storeroom and ordering area
• Managed equipment up grades and new equipment installations
• Union facility 220 employees
• Direct reports included: Plant Engineer, Safety Manager, Maintenance Supervisors, and Environmental Manager
• Indirect reports 33: Multi-Craft
David J. Lesko 2
MANAGER OF SURFACE ELECTRICAL SYSTEMS
U.S. Steel Mining Company, LLC – as of 6/30/03 PinnOak Resources LLC, Hueytown, Alabama
(2001 – 2005)
• Responsible for electrical systems, installations, budget, downtime, safety and preventative maintenance
• Directed electrical capital projects for preparation plant, surface mine area, thermal dryer, granular coal system and overland conveyor system
• Coordinated outside electrical services to include motor rebuilds
• Union facility 380 employees
• Direct reports: Maintenance Supervisors and Safety/Inspection Supervisor
• Indirect reports 45: electrical-mechanical craftsman
MANAGER OF MAINTENANCE AND ENGINEERING
ABC-NACO, Inc., Calera, Alabama (1996 – 2001)
• Directed 9 salaried supervisors and 72 hourly employees with $3.5 million payroll and $10.8 million operating budget
• Coordinated with production departments to keep foundry running at full potential
• Set, maintained and achieved goals for maintenance department
• Directed activities for Melting, Molding, Heat Treatment and Finishing, including Engineering, ADEM and OSHA
• Initiated capital projects and specifications
• Identified, assessed and hired outside contractors to meet plant requirements
• Union facility 570 Employees
• Direct reports included Facility/Environmental/Safety Manager, Maintenance Superintendent, Project Engineer, Maintenance Supervisors, and Union Electrical and Mechanical Leaders
• Indirect Reports 72: Electricians, Millwrights, Machinist
ADDITIONAL EXPERIENCE
Before becoming a manager, earlier positions and responsibilities included:
• Project Engineer, electrical and mechanical inspector, purchasing agent
• Simultaneously managed 30-40 jobs
• Repairing, troubleshooting, installing and training on all types and sizes of cranes including 10 ton -180 ton overhead cranes and AC and DC powered cranes
• Experience with electric arc furnaces, 200-ton furnaces, 4 strand casters, melting and casting shop, hot and cold rolling mills, and machine shop
• Responsible for high voltage 5.3 KVA to 2400 and 1G1 KVA at main substations
PROFESSIONAL DEVELOPMENT
Degree – BSME – Belford University 9/1992
MSHA Surface and Underground Electrical Certification Current 2007
Wonderware Software October 2000
Fall Protection Certification August 2000
AutoCad 2000 April 2000
ISO-9000 Training Certification May 2000
OSHA 30-hour General Industry Certification February 2000
High Voltage Certification November 1999
AutoCad 13 September 1998
Allen-Bradley Programmable Logic Controllers (PLC) June 1998
CMMS programs SAP, ELKE, MP2, and Tabware May 1996 - 2009
Six Sigma (Green Belt) September 2005
Arc Flash Qualified July 2006
References available upon request