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Mechanical Engineer Six Sigma

South Elgin, IL, 60124
August 28, 2012

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Mohammed Ahmed



Seeking a competitive position as mechanical engineer, which employ my technical and interpersonal skills.


• Seven years experience as Mechanical and Electro-Mechanical Engineer.

• Knowledge in the field of 3D modeling.

• Well versed with design and troubleshooting of Electro-mechanical equipment’s.

• Good working and design exposure of different controllers

• Able to coordinate and lead the team to prioritize work and meeting deadlines

• Demonstrated good interpersonal, communication, team building, and issue resolution.


Database MS SQL Server2000, MS Access2000, Oracle 9i & 10g.

GUI: Visual Basic 6.0

Web Technologies: HTML

Operating System: Sun Solaris, Windows 98/ 2000 / NT / XP

Platforms: IBM PCs Compatibles

Inventor 12, AutoCAD Design, Pro E, NI lab view, reading blueprints, schematics, Solid works and GD&T.

Training’s attended:

• Maintenance and operation training for the CNC lathe at ACE LTD, Bangalore, India

• Attended one month of industrial training at Power Build LTD, VV Nagar, India

• Lean SIX SIGMA in Chicago IL

• PMP in Chicago IL


Bachelor’s in Mechanical Engineering.

Pursuing MS in Bio mechanics engineering at UIC Chicago IL.

Certified in Computers.

Professional Experience:

April5, 2011 – Till Present

Client: Mercury Products Inc

Manufacturing Engineer / Program Manager

• Involve in SIX SIGMA Lean program.

• Worked on FEA stimulations Inventor 13.

• Provided support to the development of new products

• Solve packaging issues by doing A3-Process.

• Design clamps, brackets, grab handles, exhaust pipes, tubing and fuel tank straps in Sheet metal INVENTOR 12.

• Hands on experience in programming 12 axis robotic laser, CNC, PLC, 2axis PRC laser, 6 axis robotic welding machines.

• Involve in doing customer quotes and modifying their drawings.

• Trained production employees on new equipment.

• Assign projects to manufacturing engineering and supported in their projects.

• Identify and resolve manufacturing problems

• Create and maintain work instructions

• Work with our tool room in the development and qualification of new or redesigned tools

• Helped to plan an efficient, clean, and safe manufacturing environment

• Supported production facility in Mexico.

• Involve in PPAP documentation and maintaining all documentation from customers.

• Release new functional spec for production employees.

Sept 09 – March 2011

Client: Gray Hill, IL

Manufacturing /Mechanical Engineer

• Worked on all types of keyboards and Mechanical switches, Joysticks, pushbutton switches.

• Worked on all military equipment.

• Create work instructions, Production standards and staffing requirements.

• Provided initial training for production tool operation part and assembly.

• Participated in SPC data interpretation studies.

• Develop time and studies to verify accuracy of labor standards.

• Tested Telephonics for BLACKHAWK HELICOPTERS.

• Research and resolve production issue.

• MES documentation.

• Applied six sigma concepts.

• Research and implement continuous improvement projects.

• Solve CCA products from customers.

• Worked on multi-disciplinary teams and with production facility, bringing 1-4 high-tech radio

identification products per year from concept to production according to ISO 90001 and AS9100 standards.

• Design test fixtures with pneumatics and chassis for new products using Pro E.

• Managing system engineering design, prototype, electronic chassis packaging, design reviews, configuration control, schedules, budgets, hardware/software integration, vibration, environmental and qual test.

• Develops Gage R&R to characterize test set performance.

• Tested all types of military and John Deere keyboards.

• Maintain DFMEAs to promote DFM practice.

• Involved in Switchboard configuration.

• Involve in putting lockout Tagout Procedure in place.

• Involve in writing test plans as per military specifications.

• Analyzed client specifications and test procedures.

• Designed and developed automated testing tools in Pro E.

• Expertise in validating testing equipment’s for aircraft flight control actuator.

• Handled the tasks of demonstrating dynamic technical writings to develop instructions on user friendly test procedures.

• Implemented and developed systems for achieving performance quality levels.

• Involve in PPAP documentation and maintaining all documentation from customers.

• Involve in blueprints and schematics.

• Hands on experience on Epson Robots for 4 axis and 6 axis.

• Hands on experience in writing programs for X-Y-Z tables.

• Hands on experience in LABVIEW 2009 version and used PXI chassis for testing.

• Hands on experience in creating programs in LABVIEW 2009 for smart motors and stepper motors.

Jan 09- Sept09

Client: Parker’s Hannifin Lincolnshire –IL

Mechanical Engineer

• Responsible for the mechanical assembles of hydraulic pumps and valves.

• Worked on all types of manifolds.

• Involved in reading blueprints and schematics.

• As per blueprint build hydraulics pumps manifolds for John Deere and Military Hummers, trucks and Aircraft.

IntraTek, Inc, Elk Grove Village, IL July2008- Dec08

Electro-Mechanical Test Engineer

• Performed all small mechanical assembly operations by using hand tools and machines.

• Carried out various types of electrical, electronic and Electro-mechanical assembly related operations.

• Performed final testing on newly created equipment to meet engineering specifications.

• Used various types of measurement tools and gauging devices for accurate measurement.

• Conducted CMM inspection and trained machinist and inspectors in use of CMM.

• Checked and reduced customer returned materials volume by 20% using preventive, corrective actions and failure analysis.

• Test network card.

• Identify problem and repair it.

• Problem area repair reworks and repair operations on various production subassemblies.

Mechanical Designer

Jan 2008 to Jun 2008-Railplan Int. MD (Contract Position)

Primary Areas of Contribution

• Designed passenger cars using Pro E and Inventor

• Areas of design responsibility.

• experience in AutoCAD 2005

• Automated Doors

Jan 2007 –Dec2007 Holiday Acres Resort Rhinelander, WI

Mechanical Engineer/Maintenance

• Cleaned and Took Care of Boats, Boat Engines, and Cottages.

• Worked on Pumps and valves.

• Verified and checked machined tooling and parts for manufacturer of underwater electrical connector.

• Operated Heavy Machinery.


Junior Mechanical Engineer

• Worked for maintenance at machining centers in the field of Electronics and Mechanical engineering.

• Actively involved in the team working for reconditioning of CNC machines

• Apply engineering knowledge for designing Turbines mechanical parts.

• Apply engineering knowledge for designing mechanical parts.

• Find stress distribution of given mechanical system.

• Solved the vibration problems of given system.

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