quality engineer, process engineer

Usman Khan

***********@*****.***  ***** Drakeshire St , Apt 1002  Youngstown Ohio 44502 Cell 734-***-****

CAREER OBJECTIVE

An opportunity in Engineering that demands individual responsibilities, cooperative team efforts and promotes professional growth.

EDUCATION

YOUNGSTOWN STATE UNIVERSITY – Youngstown, OH

Rayen College of Engineering and Technology – ABET Accredited

Bachelor of Engineering, May 2005

Major: Mechanical Engineering Minors: Computer Science and Mathematics

COMPUTER SKILLS

Proficient with AutoCAD R15 and 14, Algor, Finite Element Analysis, Solid Edge, Solid Works, Autodesk Inventor, 3D & 2D Stress Analysis, Working Model 2D, Mat-Lab.

Windows 2000, Word, Access, Excel, PowerPoint, Microsoft FrontPage and Office XP.

SPECIAL SKILLS

 Design for Six Sigma , Red-X Analysis, Geometric Dimension &Tolerance, Risk Management, DFSS

 Results-oriented, confident and energetic fast learner

 Can work independently or as part of a team member in a fast-paced environment

 Multi-lingual: Fluent in reading and writing English, Arabic, Urdu and Hindi

CAREER RELATED EXPERIENCE

GENERAL MOTORS CORPORATION. – Ypsilanti, MI November 2005-April 2009

Quality and Development Engineer.

 Work with suppliers to resolve rejected product deliverables utilizing the supplier corrective action system.

 Develop/design tooling and processes to manufacture new products or improve manufacturing efficiency

 Liaison to outside manufacturing sources to communicate Manufacturing process, documentation, inspection requirements and review/approve PPAP submissions

 Develop, evaluate current and new processes, implement programs to improve quality, safety, cost and efficiency.

 Work with engineering functions, suppliers, plant personnel and others to implement cost reduction, methods and product improvements, support build programs, APQP and root cause analysis to reduce PPM levels

 Create control plans, sampling procedures for quality audits and compile data, track prototype builds and EOT

 Daily communication with internal and external customers/vendors and

 Design prototype and pre-production systems and understand the impact of change on manufacturing operations.

 Approval of quality documents and sign offs including technical bulletins, test procedures, test data analyses, preliminary catalog information, and manufacturing drawings.

 Utilize RedX methodologies to root cause product issues and issue CAR’s -Pumps, clutches, valves

 Planning, organizing and managing the overall Supplier Quality Development and Strategy activities at suppliers

 Review, assist and perform validation testing to ensure product compliance to design and print requirements

 Responsible for design release, generate and update SOR for current and new suppliers

 Supplier selections/rejections, product validation and BOD/BOM compliance

 Generate, develop and lead technical solutions for current, new and major programs

 SPC, DOE, PPAP, DFMEA, PFMEA and support manufacturing activities.

 Responsible for engineering drawing/print updates, DFSS and maintain accuracy as per company standards

 Implement engineering changes and Initiate documents to provide engineering authority

 Manage design change compliance with BOD,BOM, GMP and update BOD/BOM as needed

GALBREATH MOTORS. – Newcastle, PA September 2004-May 2005

Project Engineer.

 Designed a conversion man lift for a fifth wheel RV trailer

 Managed all design work, FEA analysis, patent research and prototype testing

 Coached and trained team of four engineers

 Responsible for design compliance with ASME standards

 Was responsible for the entire project and its completion

Usman Khan

***********@*****.***  11455 Drakeshire St , Apt 1002  Youngstown Ohio 44502 Cell 734-***-****

GENERAL ELECTRIC CORP. – Ravenna, OH June 2004-September 2004

Project Engineer.

 Designed a unique pneumatic bleed valve for a arc tube pinch machine

 Reduced scrap, downtime with a cost savings of $700K per year

 Trained and managed team of four junior engineers

 Responsible for the entire project from planning to completion

PARKER HANNIFIN / COMMERCIAL INTERTECH – Youngstown, OH June 2000-May 2003

Quality& Process Control Engineer.

 Create control plans and communicate with vendors, engineering and manufacturing to determine product specifications, quality and efficient production methods

 Implement Standardized operation processes, coordination and technical support between manufacturing, engineering and machine operators

 Implemented TEAMS and LEAN to improve manufacturing efficiency and Improved annual productivity & customer metrics by 30%

 Development and maintenance of product risk and hazard analysis and management for multiple projects (ISO 9001:2000, Coordinator and time studies)

 Work with cross-functional teams at various levels of development cycle and develop design control deliverables including quality plans, manufacturing and inspection docs, test methods and PM logs.

 Identify manufacturing and development constraints. Work with management and technical staff in performing root cause failure analysis and implement corrective, APQP and preventative actions to reduce PPM

 Develop, evaluate current and new processes, implement programs to improve quality, safety, cost and efficiency.

 Arrange materials, parts and evaluate product specifications and quality standards

 Department MRP/ERP and Production Control Systems Management

 Assisted in training various types of product, material testing and PFEMA

 Responsible product development, validation testing and countermeasure mass production design related issues.

 Supervised hourly personnel in a union environment, work station audits, review and product validation

 Green sand molding, aerospace Hydraulic valves and gear pumps manufacturing

Manufacturing Supervisor

 Responsible for division production logistics and scheduling

 Documented and supervised supplier QC activities

 Designed and maintained production control programs (Access database)

 Document and assist with Grievance and union issues

 Database and Network administration

 Was responsible for generating daily production reports and ISO documentations

PROFESSIONAL AFFILIATIONS

American Society of Mechanical Engineers (ASME)

Institute of Industrial Engineers (IIE)

Sigma Chi Fraternity – Eta Chi Chapter ‘05

CITIZENSHIP

UNITED STATES

RELOCATION

Open to relocation and will not require relocation assistance

KeyWords

Quality, Design, manufacturing, process, industrial, engineer, automotive, sixsigma, 3D, 2D, Shannin redX, redx, supervisor, manager, product development, BOD, BOM, SOR, hydraulics, valves, PPAP, APQP, SPC, DOE, PPAP, DFMEA, PFMEA, QC, aerospace, safety, MRP, ISO, QC, validation, test stands, precision of test stands, laboratories, ASTM, Design Engineer, design development, application, customer order design, manufacture, assembly, test, installation, powertrains, BEME, DVP&Rs / FMEAs, actuators, Packaging, stampings, springs, spring assemblies, ISO/QS9000, A3, 5 why, 8D, DFSS, Design Failure Mode Efforts Analysis & Process Failure Mode Efforts Analysis, cast iorn, increase efficiency of existing processes, C2C/APQP, FPA/PPAP, FMEA, MSE/MSA, Pumps, clutches, valves 5S, Kaizen, single-piecce flow, cellular manufacturing, Kanban, six sigma, Quick Changeover., iso9001:2000, iso 9001.

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