ASQ Certified Quality Engineer - CQE #336140
Resume:
JOHN KRUPA
Rochester, Michigan 48306
Cell 248-***-****
Home 248-***-****
*******@*******.***
CAREER SUMMARY
Highly-motivated ASQ Certified Quality Engineer with diversified experience in quality, manufacturing and development of new products and systems. Strong research, analytical, problem-solving and organizational competency that will contribute to the efficiency of any organization. Excellent record of achievement and advancement earned through contributions to bottom line results. Outstanding reputation as an organized leader who never fails to achieve objectives. Honest and dedicated team player with strong work ethics. Excellent computer skills utilizing MS Office, Lotus Notes, MiniTab and other statistical programs. Involved in assembly plant operations, start-ups, launches, match checks, Product Development Teams and various advanced engineering activities. Work well with people of diverse backgrounds and recognized by managers and colleagues for professionalism, motivation and leadership.
EMPLOYMENT HISTORY
GENERAL MOTORS CORPORATION - Warren, Michigan May 1985 - Sep. 2009
Global Automotive Manufacturer
Project Engineer - Quality / Product Integration - AVDC Sep. 2007 - Sep. 2009
* Lead engineer for implementing Quality / Validation initiatives and principles on P1LL (XTS) program, ensuring program quality imperatives are met.
* Conducted DFM / DFA and DFMEA pre-VPI analysis on new vehicle programs.
* Facilitated cost reduction workshops for interior and exterior components.
* Translated lessons learned warranty information into revised product specification and test procedures resulting in lower warranty cost.
* Member of the VAPIR, Quality Council for new Cadillac programs, and Global DFMEA Team.
Quality / Validation Engineer. June 2001 - Sep. 2007
* Led group of 11 engineers to developed Global Electronic DFMEA / DRBFM Analysis tool and training program - currently used by all global GM Engineering Centers and PowerTrain.
* Performed Corporate Common Components and Decoupled Development failure mode analysis meeting 100% timing and quality targets.
* Developed procedure, tracking mechanism and training material to implement quality analysis, DRBFM audits and E2 System for North American Operation.
* Trained and mentored DE’s and DRE’s in Quality Continuous Improvement Initiatives throughout all North American centers, global and PowerTrain partners.
* Translated lessons learned warranty information into revised product specification and test procedures resulting in lower warranty cost.
Manufacturing Engineer - GMX240 / 250 & GMX367 / 369 Jan. 1998 - June 2001
* Lead for QIP process for interior during pre-pilot and launch resulting in 27% warranty cost reduction. (Letter of recognition from plant manager and Director of Mfg. Engineering).
* Developed Sufficiency Planning Process for all Phases of Manufacturing Validation build from development through vehicle launch.
* Developed and maintained a common Quality Engineering process with Truck Division on single web site and common “Lean Wall”.
* Incorporated Six Sigma strategy into quality improvement process that resulted in significant warranty cost reduction.
* Member of QRD team, generated breakdown and recommendation reports for warranty and recall campaign field actions. Areas of responsibilities: Doors, Interior and Exterior.
Program Quality Engineer - GMX320 and Park Avenue Sep. 1996 - Jan. 1998
* Led the Quality Launch team for Park Avenue program in Lake Orion Plant and Quality Review team for GMX320.
* Co-Led DFM / DFA door seals project to develop robust one piece design and installation process. (Letter of recognition from VP and Group Director).
* Coordinated feedback and resolution of current product warranty problems into the SMT process. Implemented and facilitated Quality Tool Selection Workshops in areas of immediate responsibilities.
* Developed acceptance procedure for all check fixtures, check aids and “hand applies” used in GA area during pilot and pre-production.
* Performed quality audits to ensure compliance to domestic and international regulations.
* Instructor for Metrology and Calibration classes - CQE exam preparation.
Quality Engineer - GM200 Platform Mar. 1994 - Sep. 1996
* Led Quality Eng / Product Eng / Supplier Eng team to solve the lift gate latch problem (supplier quality problem) that resulted in 73% warranty cost reduction.
* Developed Reliability Growth Management (RGM) tracking and reporting format for MCD body and structures group. Coordinated tracking mechanism for warranty cost reduction and RGM data.
* Core member of the Door Systems Center and Fixed Glass Product Development Team.
* Coordinator for Door QFD process - rotated to process level.
* Coordinated and developed quality plans for door system and exterior.
Manufacturing Engineer - Midsize Platform June 1986 - Mar. 1994
* Developed processes, tooling, automation and PAD’s for GM10 ‘88 Buick, ‘88 Pontiac and ‘90 Chevy. Doors, Hardware and Glass Systems.
* Manufacturing representative for DFA / DFM, KPC’s and KCC’s, WCAT, and DOE studies.
* Member of Synchronous Mfg. team and the “Wall” Process - first in MCD.
* Assembly plant support as a resident engineer during W Car launch - extensive travel assignment at 3 plants. During Oshawa launch as a CMM room coordinator managed the dimensional changes between BIW and check fixtures.
* Coordinated $3.6 million project to design, build and install “Doors off Line” carriers for all GM10 plants - (Letter of recognition from VP of Mfg. Engineering).
* Six month assignment at Hawtal-Whiting in UK as a Car Final assembly tooling coordinator. All tooling was released on time and within budget. (Letter of recognition from Director of Mfg. Engineering).
Manufacturing Engineer - GM80 Program May 1985 - June 1986
* Assisted in development of tooling and processes for assembly of plastic exterior panels to drivable chassis and front end hardware.
* Analysis of Fiero fascias / skins asm process and “Mill & Drill” tooling for possible implementation by GM80 program.
LATTIMORE & TESSMER - Southfield, Michigan Apr. 1983 - May 1985
Automotive and Defense Industries Supplier
Quality Control Lead
* Root cause analysis and implement appropriate solutions to improve quality of the products and customer satisfaction.
* Prototype parts and tooling certification for automotive and military industries.
* Interpretation and application of MIL Specs and Standards
* Inspection room manager.
EDUCATION / CERTIFICATION
BSMET - Bachelor of Science in Manufacturing Engineering Technology
Polytechnic of Krakow, Poland.
ASQ - Certified Quality Engineer - CQE #336140
Other Relevant Training:
* MCR-101 Metrology
* MCR-110 Inspection Methods
* MCR-121 Statistical Methods
* DFMEA / PFMEA / DRBFM
* DFM / DFA Instructor
* Continuous Improvement
* Six Sigma / DFSS
* Root Cause and Analysis
* Lean Manufacturing
* Labor Cost Study
* Variation Reduction
* Shainin Statistical Engineering
* QS-9000 & 14001 Implementation
* GD&T - Y14.5M Tol. System
* CMM Programming
* Validation Engineering
* PPAP / APQP
* Union Labor Supervision
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