Name : S.BHASKARAN

Cell : 805*******

Email

ID:baskeycame@yahoo.

co.in

PRODUCTION MANAGER

Accomplished professional with over 21 years of comprehensive Medium-scale

management experience in Manufacturing sectors. Goal driven senior

production manager with broad experience in fast-paced, high-tech

environments requiring expertise in production scheduling, quality

management, team building, Man power handling, training, cost control and

troubleshooting. Effective in utilizing resources, improving processes,

Reducing cycle time, increasing quality and reducing costs. Outstanding

communication talents with proven ability to build and lead highly

efficient teams, to train technical personnel and to convey complex

concepts in understandable terms.

An Expert in Manufacturing & Fabrication Process, Butterfly Valves,Knife

gate valves, CNC (VMV & HMC) Machine shop, Knowledge of Cutting Tools,Sub-

assembly activities, Lean Manufacturing practices, Internal auditing,

Problem solving techniques(8D), 5s, Kanban & Kaizen, 6 sigma (WHITE & GREEN

BELT).

AREAS OF EXPERTISE

Toyota Production system CNC shop (Mass production)

Lean Implementation Team Training & Mentoring

Bosch production system TPM activity

CAD & CAM ISO-TS 16949 & EMS Documentation

Quality circle (Award winner-2009) SIX Sigma Green Belt Projects

Shop floor management cycle Knife gate valve project leader

EXPERIENCE SUMMARY

Manufacturing Sectors:

Production, Planning & Material Management:

Monitoring Daily Production & Monitoring inventory & WIP, Sub-

Contractors Quantity wise & Quality wise

planning & Procurement Sub-assembly child parts -Vendor sourcing, and

Preparation of Technical Papers and Costing.

Shop floor management cycle to increase the OEE%, Successfully achieved

the monthly planned production target

within set time frame. Enhanced productivity by reducing the rate

rejection and rework from 2.5 % to 1.3%.

Substantially achieved the reduction in WIP. Hourly monitoring chart

followup based on this chart capturing losses in

bottlenecks machines.

Quality Management:

ISO&TS 16949 Documentation, Implementation and maintenance, Internal

Quality Auditing,

Analyzing and Resolving rejections and Defectives, Calibration (In

house / External), Preparation of Quality Plans,

Analyzing Quality Costs, Documentation related to Seven QC Tools such

SPC, MSA, FMEA and CIP, PDCA approach,

Understand Customer Requirements

Seminars participated in Bangalore (Sponsored by respective Organisations

Employed) :

> Six Sigma Green Belt In house training 6 months (2 project Handling

presently)

> PEGASUS Learning unbound TEAM BUILDING & LEADERSHIP 3 Days Program

conducted at Pegasus- OCT-2013

> "5s" (GEMBA Leader) & implemented Shop Floor (BKW Workshop) certified

by - Agile Lean solution.

> Bosch Production system on job training 2 Days participated at Bosch,

Bangalore

> Lean Manufacturing practice 10 Days training participated in Makino

Japan & Singapore -2010

> ISO & TS 16949 Internal auditor 2days training program Certified by

-TUV Nord German.

> Quality assurance Matrix - training conducted by Bosch, Bangalore

> 8D & problem solving techniques training conducted by Bosch,

Bangalore.

> FMEA & Control plan preparation training conducted by Bosch, Bangalore

> APQP & PPAP Training participated conducted by Bosch, Bangalore

> 7QC Tools,Pokayoke & kaizen training participated conducted by Bosch,

Bangalore

> Value stream mapping training class conducted by Bosch, Bangalore

> ISO 14001:2004 2days training attended in plant (AMAC) at Jun-2011.

> Geometric dimension & tolerencing 1day training participated in plant

(AMAC) - Jun 2011

CAREER PROGRESSION:

M/s Fouress engineering India ltd, Bangalore

Dec '2012 to Till date

(Butterfly Valve, Knife Gate Valve, Dampers & Isolators Manufacturing)

Designation : Manager Production & Kaizen Promotion Officer

Duties & Responsibilities:

. To ensure Production planning based on Monthly capacity and Customer

requirement.

. Work with Production to ensure smooth flow of material to avoid

production loss due to non-availability of material.

. Implemented shop floor management cycle to increase the OEE%

. Identify the root cause for the potential failure and implementing the

corrective/ preventive actions.

. Handling customer & internal quality complaints through problem

solving sheet (8D report)

. Constant improvement in productivity as well as quality of the

Product.

. Reduction of rejection & M/c downtime, Inventory, cycle times &

Manpower.

. Daily conducting DIR review Meeting with all Departments heads.

. Daily monitoring & review of shop floor production in terms of PQCDSM.

. Optimizing man & machine utilization to achieve pre set production

targets.

. Optimum utilization of Manpower & Machines by evaluating and reviewing

Production Daily Yield and Machine utilization summary reports.(M/c

hourly monitoring sheet) consolidated with pareto chart find out the

root cause and take corrective action .

. Implementing Kaizen Minimum 2 in a month

Achievements:

> Championed the integration of new manufacturing techniques into daily

operations

> Ensured a 'safety first' attitude was consistently maintained on the

shop floor

> Played a key role in enhancing open communication, teamwork and a

positive moral in the workplace

M/S ASIAN METALS & ALUMINIUM CASTING (P) Ltd, Bangalore

March' 2008 To Dec' 2012

(Automobile-Diesel fuel Pump Housing Product Mfrs.)

Designation : Production in-charge

Duties & Responsibilities:

. New Product Development by using CNC programming and Tooling

management.

. Responsible for an interface between Customer and plant in order to

fulfill customer requirement.

. Process Development using FMEA, PPAP and Control Plan & Preparing

Initial Sample Inspection Report [ISIR].

. Monitor and analysis of Customer Order, Forecast and variation

minimally for next three months.

. Organize all production operations to ensure that output and quality

targets are achieved and that all relevant standards are observed.

. Develop all necessary policies and procedures to ensure that plant and

equipment is effectively maintained to ensure maximum production

efficiency.

. Maintain good relationship with the customer. Provide level of comfort

to customer.

. Maintain all quality procedures and coordinate continual improvement

projects on shop floor.

. Monitoring the production activities and to make sure the production

plans are fulfilled

. Experience in Mass Production Techniques

. Prepare dispatch schedule, coordinating with the Operation, Sales

Department and Logistics for on timely dispatch.

. Organize Weekly Meetings of cross functional team i.e. Quality,

purchase & Planning and customers support team to bring to the common

conclusions and commitments.

. Weekly & Monthly overall Production and Despatch & Rejection Tracking

Report submission to management during MRM.

. Every six months once conducting Process Audit, Products Audit &

Process Validation report.

. Motivating the all employees to get higher productivity with less

rejection and encouraging the employees on monthly basis.

Notable Achievements:

> Team leader for the Quality Circle competition Winner in the year 2009

conducted at BOSCH Bangalore.

> Best supplier award from customer BOSCH in the year of 2009

> Successfully completed Internal auditor Training program Certified by

-TUV Nord German.

> Project leader for the Bosch Production System in our organization.

> Participated as a team leader POKA YOKE Competition conducted at BOSCH

-2009.

> Team leader for the Quality assurance matrix

> Visited MAKINO JAPAN& SINGAPORE to learn lean manufacturing practices.

POLYMATECH (M) SDN BHD; MALAYSIA

Nov' 2005 - Feb' 5th 2008

(A LARGE SCALE JAPANESE BASED FIRM) Mobile Keypad Mfrs & Car buttons

Designation : CAD/CAM ENGINEER

Duties & Responsibilities:

. Injection mould design, cam programming for plastics and rubber

products, using cad-cam softwares like CIMATRON E7.2 & Unigraphics NX-

4.

. Splitting of core & cavity Moulds.

. Design Suitable Electrodes with Less Machining hours for injection &

rubber molds.

. Project and Supplier Management for Product range involving Car

Button, Dash Board Accessories, Air duct 2K double injection moulded

parts.

. Assess Supplier and appoint them for Designing and fabrication of

Injection Moulds, Compression Moulds, and Component holding Jigs and

fixtures, various kinds of Printing for secondary process.

. 2D to 3D Conversion of Product drawings, Electrode Design and Planning

& follow up of Tool Room

. Trouble shooting of New and Transfer Moulds In-House and onsite at

Supplier / customer location.

. Participating new Mould Design Concept review Meeting, & Weekly Review

Meeting

. Wire EDM programming using cimatron-12 (Metal cam)

. Manage a designated team of over 10 Personnel including Jr.Engineers,

Technicians and Quality Engineers.

. Weekly & Monthly overall project tracking report submission to my

immediate Superior and Planner.

. By Quarterly and yearly Supplier Audit.

Achievements

> Successfully completed projects for Major Car Makers like Proton,

Perodua, Toyota and Electronic majors like Panasonic, Sanyo, Sharp,

Sony Ericsson, Etc.

> Successfully Implemented Project and tooling Transfer from Existing

Supplier to New Supplier.

> Co-Ordinate between In-House Design team, Supplier and Customer for

Design improvements on existing Car buttons and Mobile Key Pads.

> Implemented Improved Supplier management, Project Planning and

manufacturing methods.

> Implemented 5S in machine shop and at Supplier Location.

> Participating trainings like Kaizen, SPC, 7QC Tools.

M/s SEEAR MACHINE TOOLS PVT LTD, Bangalore

August'2003 to Nov'2005

(Pressure Die casting tool manufacturing)

Designation : CNC Manager

Duties & Responsibilities:

. Make Modeling of die casting parts by using CIMATRON E5.2 / Solid

works 2004,Core & cavity design by mould splitting,Making 3D & 2D CNC

Programming by using cimatron,Electrode extraction,Ordering material

for core & cavity inserts and die sets,Process planning and preparing

details drawings for each operation using by solid works. Make follow

up for the each operations,Conduct mould trial run,Suggest the

required corrections to be carried out.

M/s IRIS DEVELOPMENT ENGG APPLICATION LTD, Chennai

Sep'1999 to Aug'2003

(Press Tool Manufacturing)

Designation : Assistant Manager (Technical)

Company Profile:

Iris development engg application Limited is an ISO & TS16949 certified

company.

It is a Commercial tool room manufacturing, leaders in sheet metal solution

and metal forming & Automobile panel dies, jigs& fixtures, gauges etc.Using

latest & state of art technologies.Enviable customer line up are Automobile

giants like General motors India,Toyota,Hyundai,ford,Eichjer motors, Royal

enfield,Tvs,whirlpool,AshokLeyland,telco,bajaj,Panasonic, Hindustan

motors,Tata Johnson controls, Hitachi, GEC alsthom,keiheinfie,Ceekay

daikin,Pouyet,Textron USA etc.

Duties & Responsibilities:

. 3D&2D CNC programming by using cimatron 11.2 (IT version),Handling &

Machining Critical & Complicated 3D&2D jobs in CNC milling & EDM Wire

cutting respectively,Trouble shooting of camming problems,Conducting cam

strategy meeting,Making programming for Wire EDM by using VISI WIRE &

ELAPT-3 software,Managed successfully production planning &

control,Handling Movers & tracker department,Interacting with assembly

department fulfilling their exact needs and expectations,Attending

monthly quality review meeting (MRM)

M/s P.M.P steels Pvt Ltd, Tamilnadu

OCT'1992 to Sep'1999

(Steel foundry, Low carbon steel ingots making)

Designation : Production cum Maintenance engineer

Duties & Responsibilities:

. Achieving the production target set by the management, Attending all

mechanical & electrical break downs,Periodic M/C maintenance & Preventive

maintenance such as steel rolling mill M/C& induction furnaces, EOT

cranes, Cooling towers,Heat exchangers,Knowledge of finding % of carbon,silicon, manganese in molten metal sample,Preparing & estimating of

production cost, furnace lining cost & pit side material cost,Have some

knowledge of water plant

TECHNICAL QUALIFICATION

B.E; MECHANICAL From Arulmigu Meenakshi Amman College Of Engineering,

Kanchipuram, (Chennai University) Passed out in 1992, Secured 60 %.

Main option being - Automobile

engineering.

Diploma in Production Management from (Annamalai University) Passed out in

1994, Secured 59%. Main option being - Industrial

engineering

PERSONAL INFORMATION

Date of birth : 09-04-1971

Martial Status : Married

Passport Number : F4219153

Languages Known : English, Tamil, Hindi, Kannada

Software Knowledge : SAP (Plant maintenance)

: Cimatron CAD&CAM all version

: Solid works-2004

: Minitab 16 version

: ERP Software

Present Address : 16/5,3rd main road, 2nd cross,

Goraguntapalya, Bangalore- 560022.

Place: Bangalore

Bhaskaran.S

[pic]

Contact this candidate