Project Quality Assurance

Chandrakant .R. Mohikar (*********@*****.***)

(Member ENERGY INSTITUTE UK, Chtd consultant, USA)

**/***, ******** ***, *** complex, Kandivali – W,

Mumbai-400067

Tel:0091 253-***-****, 0091 996-***-**** (India)

Curriculum vitae

Profile: Worked in Petro-vietnam on ammonia & urea plant at baria- vungtau. (i am interested in working in Vietnam)

• Current: 2006 onward to current as Guest / visiting lecturer for industrial training and HR development in industry, colleges, universities of engineering & management.

• Past: Project focal point / advisor, direction, engineering & management,

• Worked in Petro-Vietnam on Ammonia & urea project, B.Sc.-1972, ASNT (Study Chem. Engg. AMIChE, TQM & ISO-9000, EXIM +), working overseas 1987 onwards in reputed international oil majors, government energy organizations & EPCM co.s. I am involved for the last 4 years as Guest speaker / lecturer in colleges of engineering, management institutes and industries. I deliver lectures in educational institutes during my off days work cycle. Worked as teacher in Bombay in high school, teaching science & mathematics subjects to higher stds.

• Direct the E&P contract / project as Co. Representative (focal point – Project FIDIC) reporting contract owner / holder

• Assist corporate functional corporate head – Projects (contract owner / holder)

• Capital cost estimation and close out project / contract

• Planning, scheduling, recovery plans for 1000s of activities / tasks

• Multiple project execution & Operations readiness,

• Close out and deliverables in contract documents / project.

• Project quality assurance and quality in projects

• Project organising, Defining scope of work

• Front end development, front end design engineering and detailed engineeirng

• Constructability, Contracting & procurement logistics,

• Project controls, fitness of resources (HR & Physical),

• HSSE in EPC (includes zero disposal, 3R), Security in documents, assets and resources

• Use of lessons learned for current and future plan of action.

• Reliability, operability, mainenability, availabilit

Contract, project & construction engineering (FIDIC): Aggressive follow up – tracking- monitoring & control. EOI, Tender & bidding, proposals bids/evaluation, award contract, construction kick-off, compliance to co. Specs, practices, codes and standards. contractual & vendors management skills, Project / construction agencies, site lay out. list of facilities, systems/ subsystems, equipments & linelist, item, drawings, engineering & management skills to lead and execute project, reliability- operability – maintenability – availability (ROMA), modifications, process / production), design & engineering, fitness of human & physical resources. fabrication / manufacturing / construction / installations (tank, equipments, piping), cross country pipelines, quality / inspection & testing. Resources optimisation.

Project Quality Assurance: Quality policy/ manual / system/ assurance/ control / plans/ audits/ procedures, contract quality plan, PEP, inspection & test plans (ITP/QCP). Indetify any discripancies & ambiguities from contract doc, missing information or code, standard of material or services to be achieved or inappropriate, workmanship that is considered can’t be achieved, examination of scope of work for most important points/ milestones to meet requirement, ammendments required based on vendor’s doc/ drawings/ calculations, stage of work, compliance to codes/standards requirement, possible consequences if not made sure, staff’s input, material acceptance criteria, work instruction, procedures, method statements, qualifying procedures- manpower, vendors, conformity, corrective actions, witnessing and certification, QA for C&P, resolving issues, variance –change control, QA/QC programs verifications, performance tracking, identifying need of training to ensure QA/QC objectives, RFI and follow up, review & approve / validation/ managing co., Vendor’s approvals, audits, ensure fitness of resources, monitor and evaluate to ensure compliance, non destructive testing (NDT), PEP

Overseas unmanned facilities constructed / commissioned/ operated:

• Production/ process facilities: All systems, Well pad, flow-lines, gathering/ production/ booster stations, RMS, MOL, oil refinery, gas processing plants (3000 equipments), storage & shipping of produced oil, gas & water, W.I., pumps, GE - GT driven sales gas compressors, SRU, DWD, Greenfield refinery, FCS, DCS, SCADA (wireless), Plc, CCR, field & substations.

• Utility: Gas based Steam & ele. Power GT, fuel gas, waters, nitrogen, airs generation, transmission, distribution and control, disposals like flares & waste from facilities.

• Offsite facilities: Atmospheric / cryogenic (C3 & C4) / double wall tank farm, injection chemical tank farm, Boil off Gas compressors, marine- jetty ship loading, oil & gas reception & export, FGS, interconnecting facilities. cross country Pipelines (A/G, U/G, CS, CS+PE, SS, DSS, GRE+)

Overseas Employment history (1987 onwards):

• 2005 onwards: PDO Shell, Oman, 2005 onwards as Co. Site Representative.

• 2003-05TECHNIP (Ruwais refineries UAE, Revamping, construction check & integrated commissioning of old & new green field refinery, & Petrovietnam on Ammonia/ Urea

• 2003: ENI-Hyundai Engg consortium (South Pars Ph. 4 & 5, 2 Bn MMSCFD, 450 mw PG, 800 TPD Sulphur Commissioning Engineer, Gas plant –construction check & commissioning (resigned)

• 2001-02: TOTAL (South Pars Ph 2&3, 2 Bn MSCFD + 450 MW PG + 800 TPD Sulphur) commissioning supervisor (28/28 on/off, 1.5 years), Gas plant –construction check/commissioning

• 2000: Bechtel (OGD-2, ADNOC, 1200 MMSCFD + 2100 TPD Sulphur), Sour Gas plant- Commissioning (CCR operations - DCS Control & Automation)

• 1999: Shell Expro, (Libya, 200000 bblsd, production opns, GOSP – Oil gathering, production, Power plant, storage & shipping

• 1997-98:Sharjah Oil Refinery, project engg

• 1987-96: QP (QGPC), Gas Operations & Distribution - NGL-1 2 & 3 Complex Process, UT, OS

Looking for: Base office advisory, skill enhancement, operations excellence & Training assignment

Project Engineering: Design basis, various philosophies like operations, commissioning, protection, scope of work, general conditions of contracts, identification of ties & items, technical specification like make- model- capacity- limits- dimensions, Risk register for: Quality & technical reports, plans & schedule, risk, Logistics & transportation, Site visits, Constructability, reports, resource (HR & physical), qualifying procedures, manpower, permits and approvals required. Drawing ID, preparations & contents of block- overview- schematics- GA, PFDs, PEFS/P&IDs, loop & logic, legends, F&GS, tie-ins, isometrics.

Production / Process utilities & off sites Operations: Field & CCR DCS unmanned production & process facilities from well pad to ship loading of C3- C4 & C5+, reception, pig traps, slug catcher, separation, stabilisation, amine & glycol treatment, MEROX, distillations, Mega gas processing & oil refinery, power generation, atmospheric & cryogenic storage tanks, shiploading, static & rotating equipments within specified parameters, capacity utilisation & equipments performance, alarms & trips, maintenance, SAFOP, All systems from Well pad to export by marine all HTHP & cryogenic process systems in mega oil refinery & gas plants. Normal / emergency operations, major static/ rotating process equipments, interconnecting piping, Design basis, philosophies like ESD, isolation, RV-vent-BD-PDS, SAFOP, HIPPS, black start, I/P to CSU, equipment list, line list, process simulation report, flares, blow down RV, I/P to operating manuals, alarms & trips schedule, PFD, P&IDs, UFD, main process heat / mass bal, UT bal, design & operating parameters control considerations, material, design data sheets for items/equipt like inst-CV-RV-ESDV-BDV-RO, valves, S/D CAE, HAZOP close out, vender data review.

GE make GTs, gas based power (500MW) & steam, airs, waters, nitrogen, fuel gas generation- distribution and control, steam turbines, GT driven propane refrigeration system, Reception & export facilities, Storage & injection chemicals tanks atmospheric/ cryogenic, ship loading, boil off gas compressors, flow lines – pipelines- metallic/ non metallic pipe work, under& above ground, pipework.

Civil: civil- buildings- structural steelwork- design basis, soil investigation, landscape philosophy, support foundation requirements, specifications for material- structural material, reinforcement & bar bending schedule of foundations like tanks/ equipments/ pipe racks, , drainage, road, culverts, setting out & foundation drawing/ locations, anchor bolts for heavy equipments & pipelines, MTO

Mechanical / Piping: design basis, equipments specifications list, data sheets, trips, project specifications, technical bid evaluation, processing capacity and sizing requirements of mech. Static & rotating equipments, skids, fired & non fired equipments, internals of equipments, material like CS, SS, DSS, CS+PE (liners), GRE, insulations, welding, painting, supports, layout, piping spec like size diameter/ branches/ collection/ distribution/ source/ destination/ piping class-rating/ corrosion allowance/ material. Design, testing & operating parameters, MAWP, / insulation & painting. Cleaning, pigging, hydrostatic pressure testing, piping study, pipe fittings, PS details, piping special list, tie-in schedule, wall thickness, pigging philosophy, routing, cathodic protection, construction scope of work, accessibility, pipe fittings, connecting, interface / intersystem limits, delimitation rules, items installation, alignment hook up, overall field lay out, 2D & 3D plot plan, isometrics, BOM, equipments arrangements key plan, GA dwgs, equipts arrangement dwgs, indicative steam tracing, dimensions, MTO, tech requisition LLI, report, line list.

Electrical: Electrical power generation (500 MW), distribution & control, ele. Safe operations rules

Instruments control & automation: DB, philosophy, spec, well head ctrl panel flow / metering, inst. Air, package C&A, FGS detection – protection- alarm- trip system, FGS data base and data sheets, inst data shts, requisitions, CAE S/D, CAE F&GS, PCS logic , ctrl narrative, sequence, topology diagram, inst index, DCS I/O sch, ESD & FGS I/O sch, calculation sheets for CV sizing – RV-flow meters-IAS-PDCS, drawings for CCR lay out – equipments room- inst locations- cable trays- FGS sensors- interconnection – termination cable blocks- inst installation- process hook up- pneumatic hook up- inst loop- demolition study- E&I interface – piping & inst interface- earthing& bonding, tie in list, MTO

HSE: Safe execution of projects, Design philosophy, fire extinguishing systems, F&GS fire detection-prevention & protection design basis, ESD, HSEMS, ERP, overpressure analysis, escape/ evacuation plans, human factors, disposal controls, ALARP, CSE, Resources fitness at construction sites / camps & facilities, HSEMS, 1st aid, PPE, SAFOP, medical examination /treatment, A-Z health & safety, NORM, OSHAS, SDA, incident / accident, HSE legal procedure, inspection plan for healthy resources & facilities, health assurance for CAPEX projects, toxic chemicals - MSDS, performance monitoring of resources to ensure LTA, objectives and targets, resources audit (for fitness, chemical management, emission, noise pollution, flora & fauna protections, ionizing radiation, reviews & reports, identify training need to ensure.

Design & Engineering: assets / buziness development plan, Front end development- FEED & detailed design engineering/ deliverables, concept -selection, design basis, considerations, production, process, civil, mech, E&I scope of work with battery limits, basis of design, system/ subsystem, philosophies for F&GS HSE -protection, operations- ESD control – commissioning-, considerations of site condition, environment conditions, list of equipments, skids, linelist, drawings, documents for production / process facilities, design package of facilities/ equipments & piping, layouts, HAZOP, material selection, design codes & standards, procedures, guidelines, practices, data base, technical specification of equipments

Procurement: plan, coordination, approved suppliers, contract and procurement, material & logistics, tender / bidding/ proposals, invitation to contractors / tenderer / vendors / subcontractors, evaluate essential criteria, award contract, expedite, ensure item as per requirement, preserve till commissioning.

Construction: Executing quality construction of production/ process facilities, stations safely, scope of work Civil (foundations, piperack, HVAC, buildings, structural steelwork, roads etc). Mechanical (static & rotating equipments, above & underground metallic & non metallic on/off plot pipework, CS, SS, DSS, CS+PE, , GRE, fusion / welding, painting, skids, injection chemicals packages). Electrical power generation, distribution & control. Instrument control & automation DCS, PLC, SCADA.

Integrated commissioning: Field inspection prior to commissioning, multifunctional construction / installation check, punch lists clearing, ensure operability / accesability, sign off RFC certificate on specified testing, commissioning, witness and takeover / handover tasks, permit to work system, initial start up of utilities, process systems as per plan, vendor management, vendor documents, spares parts & special tools of equipments, SIMOPS, performance of equipments, check utility consumption, revamping/ recommissioning / de-commissioning- refurbishment- relocating & close out project & contract.

Indian exp.: RIL, IPCL, NOBEL Group, DEEPAK Nitrite, Century Enka on their petroleum refinery, benzene- methanol & ammonia based petrochemicals like nitro-benzene, formaldehyde, hexamine, high explosives; ammonia based Nitric acids, Amm. Nitrate- sodium nitrite/ nitrate.

Thank you and kind regards

Chandrakant Mohikar

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