Plastics Project Engineer & Design Engineer

VISHAL SINGH

*** ******* **** **** ******** in Mechanical Engineering

Marysville, OH, 43040 Post Diploma in TOOL Design

#201-***-****

E-mail:- *****.*****@*****.***

Career Objective

To work in challenging, Innovative & creative environment, where I can implement my knowledge & experience gained over the years & enhance my leadership quality.

Competencies:-

 Product Development

 Validation & Measurement

 Project Management

 Troubleshoot & Continuous Improve

 TOOL Design

 CAD CATIA V5 & Pro-E

Highlights of Overall Experience

 Over 9+ years of practical engineering experience in a vehicle related manufacturing environment involving Plastic Part & Product Design, Injection molding, steel automotive products and heavy tractor fabrication.

 Directly participated in developing automotive machines, assembly module and components supplying Toyota, Nissan, Honda, Big 3 and customer engineering support, program management.

 Solid understanding of product development procedures, validation & measurement, manufacturing process and investigation of durability, failure, steel fatigue, test for products.

 Excellent engineering analysis skills for puzzled problems, remarkable insight into problems & solution approach, logic inference and strong application skill of engineering principles, Release Process/Management ( ECR/ECO), VA/VE Study

 Committed, responsible, flexible, organized, detail-oriented, self-motivated, hands-on and excellent oral/written communication skill & team player.

Engineering:-

 Familiar with six sigma, robust method application, sound statistical analysis, variation analysis and data analysis for product development, validation and production process parameters.

 Profound skills in APQP, DFMEA, DVP&R, SPC, concept-to-detail development, DFM/DFA, DOE, assembly stack-up analysis, data processing in TS/QS registered Tier 1 site.

 Strong exposure to metal manufacturing processes of machining, stamping and extrusion, aluminum die cast and plastic molding. Exceptional experience with automotive mechanical and electrical product manufacturing tooling. Plastics molding tooling involvement and plastics material performance.

 Expertise in CatiaV5, designing parametric models, wire Frames and surfaces (WFS), Generative Shape Design (GSD), Assembly Design, Digital Mock up (DMU), Kinematics, drawings and Layouts, also PRO-E Part design, Assembly, Solidworks 2007, GD&T, PDM system (PLM, ENOVIA, VPM), MS office.

 Sound knowledge of Designing and Development of the Plastic Parts and Products, including feasibility studies, B-Side Attachments, A-Surfaces, Drawings ( For Automotive, Commercial, Medical parts)

 Sound knowledge of Tool Design ( Injection Mold Design, Press Tool Design, Die Casting Design, Jigs & Fixtures) & Manufacturing,

Working Experience

(Chronological Order)

Since 13th Oct 2008 to Till Date :- Working as Senior Staff Engineer and deputed at Honda R & D Center supporting KAMCO Industies thru Goken America LLC. Working on Automotive Interior Plastics Parts, Trim Cover for Honda Odssey

Responsibilities

 Working as PIC ( Kamco) for all Upper Trim (Plastics) Cover like Rear Pillar, Front Pillar, Qtr Pillar, Roof Garnish, Centre Pillar for Odyssey

 Feasibly Study, Sections Developments, Tooling & Manufacturing Feasibility,

 Identifying/Developing attachments Like A-Clip tower, Hoop & Snap, Screw Boss feature make Template and Power copies.

 Customer intraction for requirements, Timeline and other Engineering Issues

 Preparation of Checklist and Presentations

 Study of layout drawings and packaging of the parts for different variants.

 Finally creating 2D Drawings and release

Since 27th April 2004 to 13th Oct 2008 : Working as a “Sr Design Engineer” (Plastic Engg) Tata Johnson System Engineering, LLC, Plymouth, MI

Responsibility

 Designing and Development of the Plastic Product and Product components.

 Concept development as per Bench marking data

 Cad Software CATIA V5 ( ENVOIA VPM) for Modeling, Drawing creations, Layout creations and Packaging Study.VA/VE Study.

 Study of layout drawings and packaging of the parts for different variants.

 Coordination with offshore team. Explaining requirements, and Statement of work

 Interaction with Customer for Requirements, Timeline and other Engineering Issues

 Preparing Best practices, Checklist, Lesson leaned documentation.

Projects

 Worked on GMT966/7/8 (Lambda), from Prototype to Production release. Also follow up post production issues.

 Worked on GMT345 ( Hummer) for Plastic Part Seating

 Worked on GMT561 for Euro NCAP (European New Car Assessment Program) Changes

 Plastics part for Active Head-Rest Mechanism.

 Worked as, Plastic product Engineer in TOYOTA 180 L D (TUNDRA) 20% second row seats.

 Customer Interaction for Reequirement & Engineering Issues

 Work consists of Developing Plastic parts from phase 1(proposal stage) to Production release (phase5 BOS Standard as per JCI USA). Initial stage study, dwg, Modeling, Detail dwg creation (GD&T).

 Interaction with FEA on Mold flow analysis.

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Since 1st March 2003 to 23rd April 2004 : Working as an Engineer ( Design )

In SERMO-PM ( I ) LTD,

VOLTAS – SERMO joint venture

Responsibilities & Projects

 Tooling concept layout like Gating & Parting line, Slide & Lifter, Ejection System.

 Successfully Product & Mold designed for Front & Rear Eyebrow for TATA Indica Car

 Successfully Product designed of Front and Rear fender for YAMAHA from Styling Data to final release. Also Mould design & Inspection Gauge for the same component

 Completion of Product design for AIR FILTER for customer MAURITI Industries

 Tooling/Manufacturing Feasibility, Concept design, Electrode planning,

 Successfully Mold design for DASH BOARD, BUMPER for RUVER.

 Designed product and moulds for automotive component for industries viz Honda, Yamaha,Telco, IJL, Visteon.

 Design & development of Inspection fixtures for automotive components like Rear & Front Fender,

 Concept Design for Costing & Estimation, Prototype Tooling,

 Customer Support for Product Tooling Feasibilities,

 Development of Inspection fixture,

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March 2002 to Feb 2003 : Videocon International Ltd.;

Worked as a Design Engineer,

Responsibilities & Projects

 Tooling Feasibly, Plastic mold Concept Design for Parting line, Gating system, Slider & Lifter, Part Design changes per Tooling Impact,

 Designing of Injection mould( Hot Runner, Three plate ) of in-house components for T.V, Refrigerator, Washing machine, T.V front & back cabinet, Facia & Spin Tub for washing machine using Cad Tool Pro-E, & Catia V5

 Tool Path Generation (CNC Programming) for A/C front grill cavity

 Electrode planning and extraction for core & cavity.

 Developed Design Checklist, Drawing releasing, Maintaining Release changes ( ECR/ECN), Process planning

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From Dec. 99 to Dec. 2000 : ABHIJEET DIES & TOOLS PVT. LTD; Mumbai

Worked as an Engineer (Tool Room)

Responsibilities

 Product Modeling of A/C GRILLS, Front Fender, Instrument Panel (IP), Car Bumper along with Tool Design

 Reverse Engineering for different automotive & commercial component like Fender, Front guard of M80, bumper, Split AC, Filter housing etc.

 Design and development of hot runner Injection mould for Air filter for Kirloskar with changeable cavity inserts to get a different four type component in same mould.

 Design products and moulds for automotives & customer goods for industries viz M&M, Videocon, Honda

 FLOW analysis done for A/C GRILL for BLUE STAR.

 Manufacturing follow-up with the aid of modern CNC & CAD/CAM (Proe 2000i2) Technology with emphasis on Quality assurance

 Design of Electrode, Technical guidance and supervision during the Manufacturing, Job distribution

 Attending trial of tool, Maintenance of moulds, trouble shooting & rectification up to Customer satisfaction

 Handled Workshop of 35 Employee (Machine operators, Tool Makes, Fitters), Handling Material Procurements, Interacting with Purchasing & Dispatch Departments

Date: (Vishal Singh)

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