Ravindranath Congee
Manufacturing plant & machinery,
Construction equipment and Oil.
Objective: Seeking a challenging position as Desire a Contract / Full time opportunity as a SAP PM MM Consultant.
Education:
B.S Automobile Engineering, Kensington University, U.S.A
Diploma in Mechanical Engineering, Madras, India
PM Elements
Ø Data acquisition, conversion, and SAP R/3 upload PM objects (Equipment Master).
Ø Structuring Technical Objects: Equipment, Functional Locations, Assemblies, BOMs, Measurement Points.
Classifications, Characteristics, and Variant
Ø Configuration: Equipment, Functional Locations, Task Lists, Configurable materials, Pricing.
Ø Task Lists: Equipment, Functional Locations.
Ø Planned Maintenance: Strategies, Packages, Maintenance Items, Plans, Scheduling.
MM Module
Ø Purchasing, Inventory Control, and Materials Requirement Planning.
Ø Key items: Stock transport orders, Consumed based planning, spilt valuation and batch management.
Summary:
Ø 27 years of industry experience.
Ø More than 5 years of SAP R/3, thru 4.7, with strong PM analysis, development & documentation skills.
Ø SAP modules PM MM.
Ø Excellent Communicative skills with regard to understanding of purpose, presentation of plan, communication of progress and presentation of deliverable.
Ø Providing a complete deliverable including containment of scope, testing, user verification, technical, and operational documentation, training and knowledge transfer.
Projects:
SIMPLEX INFRASTRUCTURE LLC, INDIA
Duration: Jun 2005 – Present
Role: SAP PM Consultant
Ø Actively involved in spearheading maintenance of Mechanical (conventional) & Hydraulic Rotary Rigs, numerous other plant & machinery deployed at various sites Implemented cross plant maintenance structures across the organization.
Ø Creation of maintenance notifications and orders Customized SAP
development client system for the Plant Maintenance module.
Ø Creation of single cycle/strategy plans for preventive maintenance and
inspection tasks.
Ø Coordinated with other departments, especially finance, in the key decision making process of procuring expensive rigs from various suppliers by using the refurbishment data and maintenance history of existing rigs.
Ø Responsible for scheduling of preventive maintenance and inspection of rigs, generator sets, electrical equipments and test equipments
Ø Configuration of MM module and formulated Master data requirements
Ø Involved in testing of the preventive maintenance schedules
EDUCATION:
B.S Automobile Engineering, Kensington University,Glendale,CA, U.S.A.(3.7/4).(Authenticated by Colin L. Powell,Secretary of State and TIMOTHY J.LEARY & BRENDA G.MINIS,Washington, D.C., Notary and Authentication Section. SEPTEMBER 28, 2004. Also attested by U.A.E. Embassy. DUBAI.
Diploma in Mechanical Engineering, Madras, India
PUBLICATIONS
TITLE OF THE PAPER:
Radiography and radio graphic examination of Castings and Weldments.
PUBLISHER: Director General of Inspection, New Delhi.
DGI JOURNAL -VOLUME 10, No.2
YEAR: December 1981
PROJECT REPORT
Online Monitoring of Lubricant contamination in construction machinery through viscosity
measurement Kensington University, U.S.A.
PROFESSIONAL CERTIFICATION AND TRAINING
'Maintenance Management Seminar' on CAT Equipment
Oasis Trading & Equipment, Muscat, Sultanate of Oman
'Preventive Maintenance & Troubleshooting' of Komatsu Equipments
Bhavan Automotive Centre, Muscat, Sultanate of Oman
Safety awareness Course
National Productivity Council for Oil and Natural Gas Commission, Madras, India
Fire Fighting Training
Ministry of Defence, India
Engineering Testing Materials
Advanced Training Institute, Madras, India.
Service Training Course on Comet Range of vehicles
Ashok Leyland Ltd., Madras, India.
Completed a certified course on MS-Office (MS-Word, MS-Excel, MS-PowerPoint) and Internet conducted by the Tamil Nadu Foundation Inc. of U.S.A.
Completed DIPLOMA in COMPUTER APPLICATIONS(VISUAL BASIC 6.0,C & C ++)
Attended 'Management of various of Safety'- Building and Construction as part of Company's Training Program,Simplex Infrastructure Limited.Chennai.India.
Attended 'SKILL WITH PEOPLE' as part of Company's Training Program,Simplex Infrastructure Limited.Chennai,India.
Conducted Training Program on 'PLANT AND MACHINERY MAINTENANCE MANAGEMENT', Simplex Infrastructure Limited.Chennai, India during ISO 9001:2000 German Representative’s visit.
Attended 'QUALITY MANAGEMENT SYSTEM' as part of company's Training Program, Simplex Infrastructure Limited.Chennai, India.
Attended 'LOTUS NOTES CLIENT 6.5 x (ERP) as part of Company's Training Program,Simplex Infrastructure Limited.Chennai, India.
SAP- currently associated in preparation of PM (Maintenance) program for hydraulic rotary rigs.
Trained in SAP R/3 PM MM Modules in India and USA
Conducted Training on SAP R/3 PM MM Module for Simplex Staff.
Conducted Training Program on 'Plant and Machinery Maintenance Management' on 5 March 2006 at Chennai, TN .INDIA for staff and maintenance crew - MAIT and SOIL MEC Hydraulic Rotary Rigs.
Affiliated to SAE (USA)
OBJECTIVE
Seeking a challenging position as SAP R/3 Consultant in plant & equipment maintenance and Material Management where I can apply my skills and work experience.
SUMMARY
A mechanical engineer with 27 years of proven experience in Plant Maintenance, Operations, Process enhancement, Quality Assurance and Safety 5 years in SAP R/3 4.7 Version PM /MM Module.Implemented SAP PM system on hydraulic rotary rigs involving equipment, breakdown, corrective and preventive maintenance
Expertise in handling complete project operations entailing planning, resource utilization, maintenance & manpower management.
Proven ability in effective execution of projects within scheduled time, cost & quality parameters. Managed a wide spectrum of machinery, equipment & utilities; while curtailing the operational costs & expenses Demonstrated abilities in working on plant breakdown initiatives An effective communicator with excellent relationship management skills and strong analytical, problem solving & organizational abilities.
CAREER GRAPH
SIMPLEX INFRASTRUCTURE LLC, INDIA JUN 2005 – present
SAP PM Consultant
Actively involved in spearheading maintenance of Mechanical (conventional) & Hydraulic Rotary Rigs, numerous other plant & machinery deployed at various sites Implemented cross plant maintenance structures across the organization
Creation of maintenance notifications and orders Customized SAP development client system for the Plant Maintenance module Creation of single cycle/strategy plans for preventive maintenance and inspection tasks Coordinated with other departments, especially finance, in the key decision making process of procuring expensive rigs from various suppliers by using the refurbishment data and maintenance history of existing rigs Responsible for scheduling of preventive maintenance and inspection of rigs, generator sets, electrical equipments and test equipments Configuration of MM module. Formulated Master data requirements
Involved in testing of the preventive maintenance schedules
AL NABOODAH, DUBAI JAN 2000 – DEC 2004
Plant Manager / SAP PM Consultant
Planning, scoping, estimation, tracking & implementation of project plans within preset budgets and deadlines
Managing deployment of available resources to achieve organizational objectives.
Planning preventive/Predictive Maintenance, minor & major overhauls maintenance schedules, starting, stopping, defect analysis of various construction machinery and equipments to increase machine up time/ equipment reliability.
Instrumental in managing the following
Service, repair, overhaul, examination & evaluation of worn parts
The procurement of replacements of heavy earth moving equipment, vehicles, air compressors & generating sets including the examination and evaluation of worn parts and the procurement of replacements.
Successfully handled warranty claims with dealer network and initiated actions for carrying out contractual service for newly purchased/acquired machines.
Significant contribution in preparing and compiling the following reports
Defect investigation reports on major assemblies viz engines, transmission, fuel systems, hydraulic system, under carriage components and generating sets for future decision making by top management.
Comparison statements for procurement of spares required to overhaul major assemblies, especially from various international suppliers.
Pivotal in conducting inspections of engine, transmission and hydraulic system components viz pumps, motors, valves and cylinders
Actively handled commissioning of in-house built engines and generating sets, which are then dynamo meter tested and load tested respectively, by the dealer network.
Desert Line Projects LLC & Al Nahdha Al Omaniah Co., Sultanate of Oman
1997-1999
Senior Mechanical Engineer
Planned and coordinated repairs, prepared and fabricated figs and fixtures to meet the various site requirements for effective handling, testing and running of the road construction machinery.
Project Responsibilities
Carried out repairs and over haul of engines.
Undertook service of dozers, excavators, front end loaders, graders, (champion), ABG titan
pavers, Inger soll - rand rollers, screening plant, parker hot mix plant, Renault,Mack, Volvo, Mercedes Benz, Hino prime movers, tippers,Atlas Copco & Inger soll-rand Air compressors.
Supervised structural fabricated components for PDO SITES.
Prepared insurance claims and daily, weekly and monthly reports to the management.
Monitored the management of requirements and change by identifying and arranging spare parts, machinery and vehicles.
Mohd. M. Al Qarni Est., Dammam, Saudi Arabia 1996- 1997
Workshop Superintendent
IRCON International Ltd., Delhi - India 1995- 1996
Dy. Project Manager (Mechanical)
Delhi - Mathura Highway Project
Afcons ADB Road Construction Project, India 1994- 1995
Sr. Mechanical Engineer
Coordinated repair and overhaul of road construction equipments, fabrication of tipper bodies, repair of implements, setting up and commissioning of workshop bays.
The following equipments & vehicles were under 'Break-Down' condition for want of major repairs prior to my joining the company.
Dynapac single drum roller
The OM 356 engine fitted to roller was found to have seized and the main line bore, crankshaft journals have worn out excessively.
As the imported engine was not readily available, fitted the ingeniously manufactured Kirloskar air cooled engine with some modifications and recommissioned the equipment.
Komatsu 605 Motor Grader was under 'Break Down' for several years and used as stores equipment by cannibalizing the spares required for other motor graders deployed in other sites. The Equipment was repaired by replacing few hydraulic spares and put it on Road Worthy condition.
Consultant Mechanical Engineer 1992- 1994
Provided consultancy services for repairs heavy equipment & heavy vehicles. Worked as Surveyor/Loss assessor for accident vehicles accredited by the Government of India.
Extended support for identification of spare parts for CAT 3306 engines, 6FL 912 Deutz engines, and N743 cummins engines and rebuilding the same. Investigated the accident vehicles, prepared reports and forwarded to various insurance companies for settlement of claims.
Indian Railway Construction Company (IRCON) 1990- 1991
Sr. Mechanical Foreman
Road improvement Project, Nepal
Responsible for repair & maintenance of the following equipment and vehicles.
Tetra Tech., International New York 1983- 1988
Mechanical Supervisor
Client: Regional Development Committee, Buraimi, Oman
Road Construction, Municipality, Water & Electricity project for Govt. of
Sultanate of Oman
References: On request.
References:
1. SATHIYA SUBRAMANIAM
SONY of CANADA Limited.
Senior Business Systems Analyst,
Information Services Division.
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2. V.S.Senthil Kumar
SRG AMERICA
Project Manager
CA US.
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C.A.RAVINDRANATH
Date of birth: 17 Oct. 1949