Quality Assurance Process

SRINIVASAN.N

Mobile:944-***-****,984******* Email: *********@*****.***

Metrology- Quality Assurance

ORGANISATION :

COMSTAR AUTOMOTIVE TECHNOLOGIES PVT LTD (E.O.U).

(FORMERLY Visteon Power train controls systems I Pvt Ltd (E.O.U.).

AUTOMOTIVE COMPONENETS MANUFACTURER, STARTERS AND ALTERNATORS.

CLUSTERS, BUMBERS, A/C SYSTEMS.

CAREER SYNOPSIS

A competent professional with 15+ years of experience in Quality Engineering, QA encompassing demonstrated excellence in implementation/adherence to TS 16949.

Expertise in design and developing New fixtures / Gauges for the entire Process parameter Inspection requirement.

Experience in improving the Production Process by conducting the process capability study and Initiate the action plan to Improve the same.

Experience in Planning and Conduct the MSA (Measurement System Analysis).

Leading the team by Making Schedules and drive the team towards achieve the schedule for testing, calibration, Inspection & MSA

Demonstrated expertise in achieving zero level (rejection) & engineering significant cost reductions.

Excellent analytical, problem solving & organisational skill.

Launch Experience:

Initial procurement of instruments, gages, Measuring &Test equipments based on the products

Requirement.

Initial Calibration and Inspection Standards, Forms, procedure, Work Instruction, TPM and 5 S Activities,

Preparation of Inspection plan& Schedule on the basis of Product Drawing with meet our Customer Requirements.

Identification of special character, critical characters and Customer specific features in development of parts for layout dimensional inspection,

Co-ordination with PD in new product development and launching activities.

Expertise in design and developing New fixtures / gauges,

Lead the team by Making Schedules and drive the team towards achieve the schedule for testing, calibration, Inspection & MSA.

ACADEMIC CREDENTIALS

B.Tech, Mechanical Engg- SRM University, Kattankulathur Chennai.

D.M.E, Central Polytechnic,Tharamani Chennai-600113

DQA, (Diploma Quality Assurance) Indian Institute of Management Technology Chennai.

ORGANISATIONAL EXPERIENCE

Team Leader Technical Quality - COMSTAR {Power Train Control System with Visteon India

May’07-Till Date Team Member Technical Quality – Visteon India Put Ltd.

Mar’98-Apr’07 Team member Quality – Visteon India Put Ltd.

Mar’96-Feb’98 Quality Inspector - SRF Ltd Manali, Chennai.

May’94-Feb’96 Line Inspector - SRP Tools Kottivakkam, Chennai.

Current Job Profile

As Team Lead - Quality

CMM Inspection and co-ordinate the team from incoming to End Product.

Development of Inspection fixtures / Gages.

Based on our Customer complaint introduce Multigauging in our process parameters,

Lead the team towards to achieve the objectives and goals,

Procurement of gauges and Measuring instruments from different suppliers,

CAD Drawings verification and corrections and suggest drawing design concept,

New Projects gauge drawings verification and Procurement,

Calibration frequency changing cost and time saving,

Load cell In house calibration facility Major cost and time saving

External Calibration plan to do it in house calibration.

Gauges and testing fixtures Design procurement from gauge Mfg supplier for our process,

Measuring instrument planning and maintaining stock to avoid any line stoppages,

Conduct Process capability study and initiate action to improve the process,

Co-ordination with customer support engineer, final inspection and dock audit,

Compliance to TS16949 ISO/IEC17025 Metrology lab and one of the audited

Co-ordination of Metrology lab, incoming inspection, Dock audit, Durability lab teams,

Preparation for layout plan & schedule,

In process audit, dock audit, poke yoke audit monitoring.

Preparation skill level matrix in our team people,

Followed and do it as per schedule, Layout inspection& Product audit,

Planning and doing the calibration activity as per GAGE TRACK &Gauge pack System,

Planning and Conduct the MSA,

Six Sigma tool used for D.O.E Project done in Resistance welding for our process parameters,

Making Schedule and lead the team towards achieve the schedule for testing, calibration, Inspection & MSA (Measurement System Analysis

Raw Material testing from external lab and test results verify as per standard.

Preparation of Monthly BOS.

Do and follow the 5 S activities.

Other Achievements Gifts

Annual calibration done in single roof system.

External to Internally developed Vibration Machine calibration procedure & work instruction

Inspection of New program parts on within stipulated time period,

Major cost reduction Load cell in house calibration, cost saving 200000/1Yr

New program gages and fixtures launching.

Variable instrument in to Attribute gage cost and time saving.

Calibration frequency changing cost and time saving.

50% to 90% in house calibration facility by getting the new instrument & Equipment cost & time saving.

Power saving in Metrology instruments won awarded.

Lead the Small Group Activity.

Lead and continuous improvement suggestions.

PROFICIENCY FORTE

Process improvement activities.

Hands on Experience Calibration and inspection

Hands on Experience all types of Measuring instruments and Testing Equipments.

CMM Programming operation for form and geometric dimension measurements.

Data & document control as per the quality system requirements.

MS PowerPoint, Excel, word, GAGE track & Gauge pack software, Pro MSA, CMMS, QAD.

Well versed in following instrument and Equipments.

CMM for 3D Measurements, Microhite 2D Measurements, Tool makers Microscope

Profile projector, Laser Scan Micrometer, Universal testing machine,

Hardness testers, Surface finish tester, Dial calibrator, Process calibrators, Roundness tester, and Source meters.

Torque calibrator for line Torque guns & Torque wrenches Calibrations.

Load cell calibrations, Pressure calibrations, Push pull gauge.

Vibration tester, Engine test and simulator test, impact tester Climatic chambers, optical Comparator, Laser Scan Micrometer, Universal testing machine.

Temperature calibrations, Weighing M/C calibration.

TRAININGS UNDERWENT

3D-Co-ordinate measuring machine (CMM Programming &Operation) (Conducted by CARL ZEISS INDIA).

3D-Co-Ordinate measuring machine (CMM Programming &Operation) (Conducted by Accurate-RENISHAW VDMIS SOFTWARE).

Calibration requirements ISO9000 for Engineering Industries (Conducted by Electronic Test and Development Centre (ETDC) Chennai).

Internal Auditor training (Conducted by LRQA).

Measurement System Analysis (MSA)(Conducted by OMNEX ).

Systems Procedures of QS9000, TS16949 ISO/IEC17025, ISO14001 (Conducted by in house).

Statistical process control, 7QC tools, PPAP, PFMEA, (Conducted by in house).

Problem solving techniques of ford G8D, 5Why (Conducted by in house).

Geometrical Dimensioning and Tolerance (GD&T) ASME Y14.5-1994(Conducted by OMNEX).

Measuring instruments gauges Calibration method, components inspection method (Conducted by in house).

Personal Details

Date of Birth : 20th June 1976.

Address : No.-3A, Subhashri Apartment,

Rettai pillayar Koil Street,

Devi karumariyamman nagar,

Vijayanagar, Velachery Chennai – 600042.

Languages Known : English & Tamil.

Land line Phone No : +91-044-********

Passport Details : G9815295

Validity : 28/July/2008-27/July/2018

Contact this candidate