Polymer Engineer/ Plastic Engineer

To

HR Manager

Subject: Post apply for Manager Production I am applying for the post of Production Manager.

I am B.E Polymer Engineering graduate and available for my services having

Currently working in Shield Corporation Ltd,where 27 injection moulding machines(CLF & Dr.Boy Brand),03 injection Blow Moulding Machine,02 Thermoforming,)other printing and Tufting machine. They are working in Oral Care & Baby Care Products.

01 year working experience in Blow moulding machine Full shine Taiwan brand which 30 step Touchable screen control panel & 100 steps Moog Parison Controll System having capacity 5 litre to 80 litres & Injection moulding having capacity 100 Ton to 550 Ton Tederic China brand production activities at Thermosole Industries (Pvt) Lahore.

6.5 years experience in production of plastic parts manufacturing with Injection moulding machines, Gas Assisted moulding for TV, washing machine, Split A/c plastic parts for LGE International. Machines are controlled by CMS (Central Monitoring System) software to monitor production activities of floor.

CLF Injection Moulding Machines(Taiwan) with Robotes (Alpha Taiwan) range having 750 ton to 1400 Ton (TX series).

CLF Training from Taiwan CLF factory Tainan for injection moulding machine erectioning, operating, start-up and shutdown training.

Mitsubishi Heavy Industry Injection moulding machines range 550 ton to1050 Ton

Haitian China brand injection moulding machines range having 250 ton to 1850 ton.

Foreign trainings from Taiwan, Thailand & U.A.E.

.3 years Fertilizer plant (Ammonia Plant) production experience with plant operation apprinticeship, plant erection experience of FFC Sadiqabad & FFBL Karachi.

Please check my attachment CV.

Now I am interested to do work in production, R&D and Technical services.

For interview my skype ID:khalidwaheed619

For reference:

Mr.Naeem Akhter

General Manager

New Allied Electronics Industries (Pvt) Ltd.

Mr.Qasim Raza Shoukat

General Manager Operations

Alpha Containers Karachi.

Best regard Khalid Abdul waheed Cell: +923**-*******

Pakistan.

KHALID ABDUL WAHEED

Present Address: House No: MC-56 street no: 02 Green Town Karachi-

Pakistan.

Mobile: +92-333-*******

Email: ******.********@*****.***

Personal

Father Name: Abdul Waheed

NIC Number: 31304-2071234-3

Status: Married with 2 children

Interest: To keep update my self, using internet, E-mails, reading books.

Professional Experience

October 2011– To Till Date

Organization: Shield Corporation Ltd. (ISO9001-2000)

Position : Manager Production(Plastic Division)

Description : 35 Machine {03 Injection Blow Moulding, 27Injection Moulding,}

02 Thermoforming,Printing,and Tufting machines.

Workers : 135 people in production

Job Description:

i. To develop the objectives and measuring stick of the Production Department.

ii. To ensure the presence of product specifications.

iii. To initiate cost cutting and quality improvement, continuous improvement activities.

iv. To ensure respective production sections achieve production targets at minimum rejection levels as outlined in respective month.

v. To ensure that Engineers, Supervisors and other working staffs are well aware of the process parameters for meeting targets and delivering quality products.

vi. To develop product traceability ways and implement with in department.

vii. To prepare preventive maintenance of workstation machinery.

viii. To coordinate with the personnel of Plant Engineering for the preparation and execution of machine Preventive maintenance schedule.

ix. To participate in Material Review Board meetings carrying out during the disposition of Non-conforming

Shield Corporation Ltd. established in 1975 as a Public Limited Company was listed on the Stock Exchange in the same year. Since its inception, Shield has focused its efforts towards achieving consumer satisfaction and consumer protection in all its deliverables. Today, that’s the reason its insignia symbolizes quality in the Oral and Baby Care categories. Shield by virtue of its vast range is the leader in Oral and Baby Care segment. It primarily deals in the following product categories: - Baby Feeding Accessories - Baby Toiletries - Toothbrushes - Toothpaste - Baby Diapers All the raw material imported from America and Europe is FDA compliant and certified from their reputed suppliers.

October 2010– Sept 2011.

Organization: Thermosole Industries Pvt. Ltd. (ISO9001-2000)

Position : Manager Production

Description : 14 Machine {07 Blow Moulding &07Injection Moulding}

Workers : 40 people in production and 05 people maintenance.

Currently working as Manager Production in Thermo sole Industries Pvt. Ltd. (ISO9001-2000) Lahore, since October 2010 one of the Pakistan’s Largest Manufacturer of Automotive Plastic Parts for OEM like Honda, Suzuki, Toyota, Dewan and European Union brands car parts, and Plastic Packaging Container 01 Liters to 80 Liters.

Production Plant consist of most modernize Specialized Moog Parision Control Accumulator Head Blow Molding machines Full shine Taiwan Brand, Extrusion blow molding machine and Advance Injection Molding Machines for complex and precise engineering automotive plastic components by using PP (different grades), HDPE, LDPE, PA, PVC, TPE e.t.c with different grades.

Job Responsibilities as Manager Production

Conduct studies and implement programs to determine optimum inventory levels for production and to allow optimum utilization of machinery, materials and resources.

Establish programs and conduct studies to enhance industrial health and safety or to identify and correct fire and other hazards.

Design and test polymer processing, associated plants and equipment.

Oversee the construction, modification, operation, calibration of all production machine and equipments.

Establish and conduct quality control programs, operating procedures and control strategies to ensure consistency and adherence to standards for raw materials, products and waste products or emissions.

To plan and submit monthly base production planning of each Production Station/Machine as per the Internal Delivery schedule for approval One week in advance of the preceding month.

To ensure the proper maintenance of machine and completion of all necessary documents as per related QSP.

Compile and prepare new work instruction, standard operating procedures of Present and New products as they are required and obtain necessary approvals well in time with cooperation of Q.C department.

Assure proper and respectable storage of all molds and dies with adequate oiling/greasing maintenance as per their usage-Storage location and records are to be maintained. When necessary initiate Mold maintenance plans well in advance of the production schedules.

Ensure proper time & Motion Study for the Machine, Man, and Material so that efficiency is assured in each and every product produced by the company. Achievements

Reconciliation of raw/packing materials to protect them wastage.

Next mould table maintained for maintenance of mould in advance of production schedule.

All moulds coloured according to colour coding of their company.

Production hall machine layout designed and reset machines with their new location

Designed 2” digital display installed which sense toward the center of the mould of each model to control mould temperature in blow moulding machine.

Designed heater insulation jacket of glass wool material prepared which increased the efficiency of heater and decreased electricity bill to prevent heat losses of barrel heater.

20 days advanced training from Taiwan in injection moulding machine

Obtained training of “Central Monitoring System” attached to CLF machines. CMS (Central Monitoring System) system monitors data of machines operating in field.

Washing machine assembling line installation training, at line plastic part handling.

Special assignment of Single Tub & Twin Tub washing machine moulds trial, Part inspection,

I designed recycle extruder (1.5 Ton Capacity/day) for in-house plastic rejection control

Redesigned cooling pipeline along with main header so as to control cooling efficiency in

Injection moulding machines, which increases production by decreasing cycle time..

Conducted hydraulic oil testing of all machines, hydraulic pumps, valves and all hydraulic

circuits For safety purpose. This enabled to remove impurities in hydraulic oil,

which would lengthen life

2004 to 2010

Organization : LG {New Allied Electronics (Pvt) Ltd}

Position : Asst. Manager Production

Description : 18 Injection Moulding Machine and 01 Recycle extruder

Worker s : 55 people in production 05 people in maintenance

New Allied have Washing machines Electrolux Brand” and For TV

“LG Brand” 14’’, 21’’ and 29’’ Televisions body plastic parts in moulding unit manufactured,

Injection moulding Machines operated through Korean Gas Assisted Moulding Technology.

Job Responsibilities

1. Erection of injection moulding machines.

2. Installation of cooling water circuit, cooling tower, pumps with header.

3. Installation of chilling circuit.

4. Production planning according to schedule.

5. Raw-Materials usage planning according to production schedule.

6. Taking machine preventive measures and drafting machine maintenance plans.

7. Resin used HIPS, ABS Natural, ABS Transparent, POM and PP.

8. Injection moulding machine 08 CLF with robots (Capacity-1400T-750T), 6 Mitsubishi Injection moulding machine (capacity-1050T-550ton).03 Haitian Brand (1850T-250T),For recycling crusher, recycle extruder of 1.3 Ton per day capacity.

9. Monitor CMS system (Central Monitoring System) at CLF Injection Moulding Machines.

1997– 2000

Organization : Fauji Fertilizer Company (FFC)

Position : Apprenticeship Training of Chemical Plant.

Description : At Ammonia Plant in 1997 to 1999 Basic 6 month training in FFC Goth

Machhi Sadiqabad.Technical Training Center at Pilot Plants and send to FFC Ammonia Plant which is fully automatic and DCS Control System.

Transferred to Fauji Fertilizer Bin Qasim Company Ltd (FFBL)

Ammonia Plant Karachi for following activities.

Erection of plant,

Pre-Commissioning & Commissioning,

Start-up, Shutdown and Normal activities of Ammonia Plant.

Education

Bachelor of Engineering (B.E) in Polymer Engineering from Hamdard University taught at Plastics Technology Centre (Govt. of Pakistan, Ministry of Industries and Production) College of Textile and Polymer Engineering (2003).

Diploma in Polymer Technology of the University of North London UK Taught at Plastics Technology Centre Karachi (2002).

Diploma Of Associate Engineer in Chemical Technology from Punjab Board of Technical Education Lahore (1996)

Matriculation From Bahawalpur Board (1993)

Certification

CLF Injection Molding Machine Training, Taiwan.

LGE Six Sigma TDR Project training on transactional Quality and Marketing Strategy Course by LGE International.

Mould & Die Design Certificate Course by PCSIR.

Chemical Plant Apprenticeship Certificate by FFC.

DCS training at Fauji fertilizer Bin Qasim Company, Karachi.

Import & Export Management Certificate by PKTI.

In plant safety, operation and work permit system.

Projects

Design a screw for PVC pipe and profile (Final Year Project).

To design Mold of Lipstick guide sleeve.

Polymerization of Nylon.(second year)

Failure mode and effects analysis (FMEA)

Predictive Maintenance

Process Matrix (KPI)

Preto Analysis

Process Capabilities.CPk. Foreign Visit

Taiwan

Thailand

U.A.E Computer Skills

Auto-CAD

CMS System

DCS/PLC System

Microsoft Office

Internet,Email Technical Skills

Injection Moulding Machines operated through Korean Gas

Assisted Moulding Technology.

Most modernize Specialized 100 steps Moog Parision Control

Accumulator Head Blow Molding machines Full shine Taiwan Brand, Extrusion blow molding machine 30 steps with Touchable screen and Injection Molding Machines for complex and precise engineering automotive plastic part manufacturing.

Languages

English(Fluent)

Urdu

Punjabi

For Contact it will be better to contact by E-mail if mobile not responding.

Contact this candidate