Power Plant Engineer

ROHITKUMAR R.PATIL

Hand Phone:+971-********* (Sharjah, UAE)

Email ID: ***************@*****.***

EXPERIENCE SUMMARY:

More than Fourteen (14) years experience in Instrumentation and Control System for Oil & Gas facilities, Power Plant, Steel and Sponge Iron projects.

It Includes Detailed engineering of control system, Field instrumentation, Engineering and Design Deliverables, Engineering support for construction and commissioning, Bid Support for upcoming projects. Engineering drawings and documentation by following various international standards and Company Standards

EDUCATION:

ME.Instrumentation,Post graduate Engineering,SGGS CO E&T,Nanded(First division-2007),India

BE In Instrumentation, Engineering,N.M.U.Jalgaon ( Distinction-1997), India.

Diploma in Inernational Business management(Distance Education programme),IIMT,chennai,India

RESPONSIBILITIES SUMMARY: -

Good knowledge of control system design for Feed Engineering and Detail engineering Project.

Experience in design of offshore platforms.

Awareness to Field Instrumentation and Design

Site Surveys/Feasibility studies for detail engineering, FEED.

Attending HAZOP, SIL Study session.

Planning and control, execution of projects, etc.

Technical Proposal and Business development supports.

Design deliverable for detail engineering (Drawings& Specifications)

RTU, PLC, SCADA, HMI, DCS Configurations and selection of instruments.

EXPERIENCE DETAILS

1. ORGANISATION: J.Ray McDermott Inc.ME,Dubai,UAE.

DESIGNATION : Lead Design Engineer-Instrumentation.

DURATION : March 2009- till date

Projects worked on:

KARAN Offshore Platforms & Pipelines project (1800MMSCFD)

Key Responsibilities Include:

Control System: Detail Engineering of DCS, ESD,FAS, Remote Terminal Unit and Integrated SCADA System that involves preparing Technical Specification, Engineering Deliverables for the control system, Technical Bid Evaluation, Technical queries approval from client, Attending Kick of meetings, assistance to design team for preparing design deliverable i.e loop drawings, wiring drawing, I/O list, etc., Vendor Document review, Co-ordinate third party interface on profibus, Modbus, Telecom equipment, VSAT communication, attending FAT’s, Engineering support throughout for the successful SAT, Support to Quality, Logistics and Project Management team, Performance test up to System Hanover to Client.

Field Instrumentation:

Support Technical team in preparing specification for the field instrument as per International standards and Client Requirement, Support field instrumentation requisition engineering in preparing data sheet and Technical bid evaluation. That includes field instrumentation like Transmitters, Actuator valves, Control valves.

Other: Preparing specifications for instrumentation & control interfacing, Prepare C & E chart for Safety systems & Control narratives, Co-ordinate for intra & inter discipline requirements. Co-ordinate with clients for various technical aspects. Participation in HAZOP and SIL Assignment in line with IEC-61508 and IEC-61511. Requisitions Planning & progress reporting, Review and approve as-built documents (on-shore and off-shore).

2. ORGANISATION: M/s Total Automation Solutions

DESIGNATION : Lead engineer- RTU and SCADA projects

DURATION : Oct 2007- Feb 2009

Projects worked on:

ADANI Energy Limited. Ahemdabad(G.S.) India

Remote monitoring and control of Ahmedabad city gas network from ADANI head office. CNG is supplied to various gas stations across city through pipeline. Sixnet RTU is installed at each gas station for metering the supply and delivery of gas. RTU communicates over radio and satellite network. RTU communicates and receives data from dispensing units. Real time data is sent over satellite network to ADANI head office for remote monitoring and controls.As an additional scope client has awarded integration of CCTV network in client head office.

My responsibilities were project management, technical lead, preparation of hardware design manual software design manual, telecommunication and radio equipment, FAT and site supervision & commissioning.

Meryer Technologies., China

Worked as Project Lead for Polypropylene project. DCS system for polypropylene Pilot plant in China was Experion PKS system and C300 controller DCS System from Honeywell.

Involved in Bidding of following project

1. ONGC -OCC Project, India

2. ONGC SMART BID, India

3. El-merk,SA

4. ZADCO-Upper zacum,Abudhabi

5. GAIL –Pipeline project.

Role:

• Detailed review of Tender Documents and Specifications related to Control system, preparation of Technical Queries to the Client.

• Manhour estimation for control system engineering activities.

• Estimation of engineering bulks for control systems.

• Submission of final commercial and technical proposal to client

3. ORGANISATION: M/s CMC LIMITED, HYDERABAD [A.P.] INDIA

DESIGNATION : Lead Engineer-instrumentation & control system

DURATION : Jan 2005- Oct 2007

Projects worked on:

Setting of Generation control room for M/s Maharashtra Generation Co.Ltd.

(7-Thermal Power Plants, 1-Gas Power Plant and 1-Hydel Power Plant)

Scope of project is to supply and commissioning of field instruments/RTU/PLC/SCADA system/Networking and VCU Units. Acquiring data from DCS/RTU/DAS and Radio communication in various protocols such as Modbus on -RS232, RS485, TCP/IP, OPC etc.Performance calculations of plant and to transmit above data to Mumbai Head office through Leased Line and VSAT satellite network for close supervision of Top management for scheduling and tariffs.(Total 1500 X 9(Plants)+HO=15000 Tag system.)

Role:- Lead Project Engineer –RTU, PLC, SCADA and Power Plant Instrumentation Group

• Detailed review of tender documents and specifications related to instrumentation system.

• Site Surveys/Feasibility studies,TQ all 9 Locations of MSGPGCL

• Testing of existing system interfaces for Modbus/OPC/Profibus and Fieldbus.

• Preperation of system requirements specifications documents

• Preparing ISS,RFQ,TBE,PR

• Verifications vendor design data for flow calculation with software like FE sizer

• Review loop wiring drawings,cable schedule,instrument hook ups

• Preparation of Project. Plan, FSD, and FAT documents.

• Responsible for FAT and SAT of PLC/Instrumentation group

Associated in following projects for Proposal making, documentation and testing

1. Bhilai Steel Plant, Bhilai

2. IOCL Refinerys EMS project-West Bangal.

3. Development and Supply of RTU for Northern and southern central Railways

Role: - Documentation as Preparation of layouts, BOM, Implementation documents, testing of system, Responsible for FAT and SAT documentation

4. ORGANISATION: M/s SAP CONTROL SYSTEMS & ENGG. PVT. LTD, NAGPUR

DESIGNATION: Application Engineer (Instrumentation)

DURATION : June 2002 - Jan 2005.

RESPONSIBILITIES: Field Study and understanding Customer’s requirements.,

Configuration of I/Os Cards, CPUs, and HMI.

Programming of PLCs-Allen Bradley and ABB Make, Panel View.

Preparation of Documents as Panel Drawings etc

Planning for preventive and corrective maintenance for various AMCs

Commissioning of Entire System and Responsible for FAT/SAT

Associated with execution of following projects

1. ONGC offshore platform complex HVAC control.

2. M/s.Hindustan Lever Ltd., Chhindwara (M.P.)

3. M/s.TRIMURTI ISPAT INDUSTRIES LTD.Nagpur (M.S.)

4. M/S POLL BRICKS PVT LTD, Nagpur(M.S.)

5. CRIDA-Agriculture Research Institute, Hyderabad (A.P)

6. M/s.Bharat Heavy Electricals Ltd., R.C.Puram, Hyderabad (A.P.)

5. ORGANISATION : M/s VISHVA SYSTEMS PVT. LTD., NASIK [M.S.] INDIA

DESIGNATION : Instrumentation Engineer (Projects)

DURATION : April 2000 - June 2001

Associated with execution of following projects

• 3 MW Power Generation Project at Nizamabad Co-operative Sugar Mills, Nizamabad.

• 35 Tones/Hr. CFBC Boilers for Vyara Sugar Industries Ltd., Vyara.

Involved in carrying out following mentioned activities for the above mentioned project

1. Planning and scheduling

Man power Planning and Work Scheduling for the execution of above mentioned projects.

2. Documents review

Review of P&I Diagram, review of piping layout drawing, review of cable tray layout drawing, etc.

3. Document preparation

Preparation of instrument index, cable & Junction box schedule, Panel wiring Diagram. Instrument installation diagrams, field instrument technical specifications

6. ORGANISATION : M/s SYSCON ENGINEERS PVT. LIMITED,BARODA.

PRODUCT : Instrumentation & Electrical Construction

DESIGNATION : Instrumentation Engineer (Projects)

DURATION : January 1998 to March 2000

Associated with execution of following projects

1. M/s. Surat Lignite Power Plant at Mangrol. (G.I.P.C.L.)

(250MW Thermal Power plant, DCS-Siemens Make TELEPERM System.)

2, Jhagadia Sugar Industries, Jhagadia

(35 Tones/Hr. CFBC Boiler.)

Involved in carrying out following mentioned activities related to above mentioned projects

• Review of Field documents as P&ID, Instrument Hook up Diagrams, cable layouts etc.

• Supervision of installation of control panel, control valve, DP transmitters, orifice plate, pressure transmitters, pressure gauges, level transmitters, level gauges, RTD type temperature elements, temperature transmitters etc.

• To supervise the cable termination activity. Cable tray erection. Junction boxes installation, signal cables and control cables laying work.

• Associated with commissioning team for carrying out the commissioning of the plant.

TRAINING / COMPUTER PROGRAM UNDERGONE:

Intool training-Basic and Advance wiring module.

Offshore Survival,H2S,Fire Fighting,HUET

Field Training on Allen Bradley PLC & MMI – 1 Month’s

Field Training on ABB PLC & MMI – 3 weeks

Field Training on Rosemount System – 3 Weeks

Classroom training on Honeywell EPKS C200/300 DCS system.-1 Week

Enrolled in PMP certification.

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