Inspection

CURRICULUM VITAE

RANJITH.K

MECHANICAL INTEGRITY INSPECTOR

Mobile : 009**********

E-Mail : ************@*****.***

SYNOPSIS

Total Twelve years of experience as a QA/QC/Integrity Inspector in Refineries/Petrochemicals, Gas to Liquid and offshore Platform projects etc. with adequate exposure to Static equipment and Piping Inspection, HSE, & Project Supervision during Erection, Commissioning, Start up and Operation.

EDUCATIONAL QUALIFICATION

# Degree University Year

1

Diploma in Mechanical Engineering

Kerala 1996

2

Post Diploma in Maintenance Engineering

FTI, Bangalore 1999

ADDITIONAL QUALIFICATION

API 570 Authorized Piping Inspector.

API 653 Authorized Above Ground Storage Tank Inspector.

CSWIP 3.2 SENIOR WELDING INSPECTOR from TWI U.K.

ASNT Level 2 in RT, UT, PT, MT.

Attended Inspection of OXYGEN SERVICE PIPING Training conducted by AIR PRODUCTS for Escravos Gas to Liquid Project.

RESPONSIBILITIES HELD

Ensures plant integrity through execution of pressure equipment inspection activities, that are based on applicable international standards and statutory requirements and through effective monitoring of plant degradation through application of up-to-date destructive and non-destructive inspection techniques.

Assisting in the successful commissioning and flaw less start up and normal operational activities through the development of mechanical equipment inspection activities based on Risk Based Inspection and Reliability centered maintenance techniques.

Ensures that inspection documentation/data are kept up to date.

Develop scope for integrity inspection events of installed mechanical equipment and associated piping systems.

Internal Inspection of columns/vessels during Shut down.

Ensure compliance with company’s QHSE policy and guidelines for inspection activities.

Review of QA/QC Procedures, Work Instructions and Quality systems.

Review of Inspection test plans and Job procedures for welding, Piping etc

Witnessing of PQR & Welder qualifications.

Inspection Of Incoming Materials

Witnessing of Relief valves and Control valves testing.

Spring support inspections during release and during plant operation

Thermogrphy survey for Hot spots on Furnaces during plant operation

Seal inspection of External Floating roof tanks during Initial filling

Ensure stage wise Inspection of all activities and compliance of NDT requirements.

Installation Inspection of Vessels, Heat Exchangers, Pumps etc.

Performing Welder audits

Ensuring application of NDT as per the Project specifications and codes

Performing/Witnessing PMI verification of materials and welds.

Performing Hardness survey on welds.

Review of NDT & Inspection reports

Surveillance inspection of erection activities of all Piping, Structural, Equipments etc

Punch list preparation & Line walk down inspections of all Piping systems

Witnessing of Flushing and Hydro/Pneumatic test activities of all piping systems

Reinstatement Inspection of all Piping systems

Monitoring and recording of TML values as part of Corrosion monitoring

Preparation/Review of Project Dossiers & MRB’s

Familiar with International codes like

ASME SECTION IX, ASME B31.1, ASME B31.3, ASME SECTION 2, ASME SECTION V

API 570, API 653, API 510, API 1104, API 620, API 650

AWS D1.1, BS 5950, DNV OFFSHORE STANDARDS LIKE DNV-OS-C401, DNV-OS-B101 ETC.

EXPERIENCE DETAILS

1. QATAR SHELL GTL

Period : NOVEMBER 2010 onwards continuing

Designation : MECHANICAL INTEGRITY INSPECTOR

PROJECT

PEARL GAS TO LIQUID PROJECT, RAS LAFFAN, QATAR

Responsibilities:

Ensures plant integrity through execution of pressure equipment inspection activities, that are based on applicable international standards and statutory requirements and through effective monitoring of plant degradation through application of up-to-date destructive and non-destructive inspection techniques.

Assisting in the successful commissioning and flaw less start up and normal operational activities through the development of mechanical equipment inspection activities based on Risk Based Inspection and Reliability centered maintenance techniques.

Ensures that inspection documentation/data are kept up to date.

Develop scope for integrity inspection events of installed mechanical equipment and associated piping systems.

Internal Inspection of columns/vessels during Shut down.

Ensure compliance with company’s QHSE policy and guidelines for inspection activities.

Witnessing of Relief valves and Control valves testing.

Coordinating with NDT contractor for the selection and application of NDT techniques during various inspection activities.

Spring support inspections during release and during plant operation

Thermogrphy survey for Hot spots on Furnaces during plant operation

On stream Non Intrusive Inspection of Corrosion loops as part of RBI

Seal inspection of External Floating roof tanks.

Review of NDT & Inspection reports from contractor

Witnessing of Welder qualification tests of Maintenance contractor

Surveillance inspection of Static Equipments and associated piping for ensuring integrity and flaw less plant operation.

2. SAIPEM ENI

Period : MAY 2010 – OCTOBER 2010

Designation : QA/QC SUPERVISOR

PROJECT

TANK LNG PROJECT ANGOLA

FABRICATION OF LNG, LPG AND FET TANKS

COMPANY : ANGOLA LNG

3. GULF PIPING COMPANY, ABUDHABI

Period : OCTOBER 2006 – FEB2010

Designation : SENIOR QA/QC Inspector

PROJECTS

I. DEEP PANUKE PRODUCTION FIELD CENTRE (JACK UP PLATFORM)

FABRICATION OF HULL AND TOPSIDE FACILITIES

CONTRACTOR : SINGLE BUOY MOORING (SBM)

COMPANY : ENCANA

TPA : LLOYD’S REGISTER

II. ESCRAVOS GAS TO LIQUID PROJECT (EGTL) which includes FABRICATION OF 9 ONSHORE PROCESS MODULES, 9 PROCESS PIPE RACKS and 5 UTILITY RACKS

CONTRACTOR : KELLOG BROWN AND ROOT (KBR)

COMPANY : CHEVRON NIGERIA LTD

Responsibilities : Weekly QA / QC meetings with clients. Daily surveillance inspection of Structural and Piping activities which includes monitoring of fabrication & welding activities, Inspection of all erection activities of piping, structural, equipments etc. Offering for NDT as per client specification and codes, Performing Hardness and PMI Inspection, Line walk down inspection of all piping subsystems and preparing pre leak punch list. Witnessing of Flushing, Hydro/Pneumatic test activities, Inspection of reinstatement activities, Bolt torquing/tensioning activities prior to leak test, Monitoring and recording of TML values as part of Corrosion monitoring etc.

4. PAN ARABIAN CONTRACTING CO LLC

Period : MAY 2003 to AUGUST 2006

Designation : QA/QC Inspector

Responsibilities : Control all QC activities in Project, Co-ordination with Client/Customer for resolving Technical and Quality related problems. Review of welding procedure and its qualification. Welders qualification, Sub contractor’s evaluation and its Qualification for Quality activities. Inspection of all erection activities of piping, structural, equipments etc. Witnessing of Flushing / Hydro test activities. Control of welding consumables and welding. Interpretation of radiographs.

During this period the following projects are completed.

Construction of vapor recovery and minimized flaring in ADCO area.

Construction of flow line & well head tie in Habshan oil field area.

5. GOPINATH ENGINEERING CO PVT LTD, MUMBAI, INDIA

Period : FEB 2000 to APRIL 2003

Designation : QA/QC Engineer

Responsibilities : Review of Project scope of work, Execution Plan, Material Requisition as per Drawing/Spec Verification of material test certificates. Inspection of fabricated structural and Process pipe welding. Dimension control, Preparation & witness of Hydro/Pneumatic/Leak tests. Control of welding consumables and welding. Interpretation of radiographs. Coordination with subcontractors. Coordination with Designing/Drafting department for preparation of AS built/Revision Drawings. Coordination with client/Inspectors for witnessing the tests, Preparation of project documentation (during fabrication& testing).

Client : Reliance Petroleum Ltd, Jamnagar, GUJARAT.

Project : Fabrication and Erection of HP/LP piping, Steel structural works for CPP (Captive power plant) in 6 x 125 MW/Ton. For M/s BHEL.

PERSONAL SUMMARY

Date of Birth : 21-04-1978

Nationality : Indian

Religion : Hindu

Language Known : English, Hindi, Malayalam, Tamil

Passport Details : Passport No: F 9386399

Driving License : Valid UAE and Qatar Driving License

Marital Status : Married and having 1 child

PERMANENT ADDRESS

RANJITH K

KUNDAYAMKOVVAL

KANKOL, KANNUR DT- 670337

KERALA, INDIA

:0091-4985-280901

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