SANJAY JAIN

Mobile: +91-954******* ~ Tel.: +91-129-******* ~ E-Mail:

thu1kh@r.postjobfree.com

Seeking top level positions in Production/ Operations / Quality Assurance /

New Business Development with an organization of high repute in Heavy

Fabrication Manufacturing industry

Profile Snapshot

. Offering over 17 years of experience in Heavy Engineering Fabrication,

Production, Planning, Procurement, New Business Development.

. A keen performer with experience in managing production operations with

key focus on ensuring optimal utilization of resources.

. Expertise in reducing rework levels, anticipating problems and finding

optimum solutions, inventory management, vendor development, Technical

training,

. Abilities in enhancing production process operations, optimizing resource

& capacity utilization, escalating productivity & operational

efficiencies while curtailing costs & expenses.

. Possesses excellent communication, analytical and planning skills with

abilities in leading and training team members.

Skill Set

Production: Handling production related tasks i.e., controlling &

troubleshooting for achieving the planned periodic schedules and process

control. Minimizing performance bottlenecks for high productivity by

maximizing efficiencies of men, materials and machines, etc. Coordinating

with the other departments for accomplishing production as per

organizational guidelines. Conceptualizing and implementing the newer and

more productive methods.

Quality Assurance: Ensuring adherence to the quality standards; undertaking

root cause analysis of problems and developing effective counter measures.

Appraising the prevalent production systems/ processes, identifying gaps,

if any, and undertaking result-oriented measures for alleviating them and

documenting the same.

Procurement: Formulating and implementing the procurement strategy by

developing / modifying strategy for purchase and establishing methods to

achieve project targets. Planning, organizing and controlling all requisite

activities to perform such as sourcing, techno - commercial evaluation,

negotiation, recommendation, ordering, inspection, expediting & tracking,

reporting, logistics and delivery, payment processing, etc.

Employment Details

Jul'09 - Present: Dee Development Engineers Ltd., Dist. Palwal, Haryana

Head - Welding

Key Result Areas

. Managing preparation & qualification of welding procedures as per the

design code & specifications like B31.1, under Client such as GE, Alstom,

ISGEC, Thermax, Adani, L&T, MHI, etc.

. Developing new procedures for critical materials.

. Productivity improvement and Process analysis.

. Rework analysis and planning for reductions in reworks.

. Inventory control for welding consumables.

. Coordinating with TPIs for WPS/PQR and Welders' Qualification

. Responsible for base materials handling - P91, WB36 (15NiCuMoNb5-6-4),

P22, P11, SS and CS. Recently developed procedures for P92 material.

. Participating in freezing the machinery requirements for the new plant

and timely procurement for the same.

. Training and development of manpower.

. Managing Heat Treatment Operations.

. Controlling and managing Heat Treatment activities.

. Framing policies & strategies for payment and retention of manpower.

. Production of Rolled Welded pipes for various code requirements, as per

client schedules.

. Project management of IV & CV Casing project, a developmental project.

Highlights

. Establishment of non-existing Welding Department at the time of joining.

. Presently coordinating with a team comprising of 130+ Welders, 12 Welding

Engineers, 15 Numbers of Heat Treatment Staff and 25 Numbers of

Production Staff

. Reorganized Heat Treatment operations smoothly and effectively running

. Reduced the welding defects in P91 material, markedly.

. Improved the production from 250 meters to 600 meters of welded pipe per

month, by adding some machines.

. IV & CV casing is of P22 material having thickness of 110mm. Involved

peculiar Preheating, PWHT and NDT requirements.

. Adeptly develop quality welding consumable suppliers at economic pricing.

. Selected, Procured, commissioned Orbital welding systems and established

the process successfully.

. Established STT process for small bore sizes (upto 2") for CS, SS, P11

grade of materials.

. Proficiently provided

o Approved Welding Procedures

o Qualified Welders

o Welding Consumables

Aug'08 - Jun'09: Walchandnagar Industries Limited, Walchandnagar, Pune

Assistant General Manager (Welding Development Section)

Highlights

. Implemented SAW automation of Boiler drum to Nozzle joints

. Managed preparation & qualification of Welding Procedures as per the

design code & specifications like ASME Sec VIII Div. I, NPCIL, BHAVINI,

BARC, KTA, DRDE, etc.

. Handled selection, estimation and approval of welding consumables brand

and manufacturers

. Established Closed arc Orbital welding machine for welding of tubes in

Heat Exchangers.

Feb'07 - Aug'08: Lincoln Electric Company (Asia Pacific) Pte. Ltd., Powai,

Mumbai and Chennai

Manager -Technical Support

Highlights

. Established STT process and pulsed SAW process (Waveform Technology) for

welding of SS and Low Alloy materials at various customers

. Handled product launch of Hardfacing materials in the market

. Planned and organized events like seminar and service weeks to penetrate

the market and position the product in it

. Identified product gaps and filled up with economically viable solutions

. Recommended welding consumables/ processes based on customers'

requirements

Oct'02 - Jan'07: Ador Welding Limited, Bhandup (W), Mumbai

Area Business Manager (Bhandup Area)

Highlights

. Added new customers into AWL clientele list by demonstrating and

establishing the procedures.

. Handled Key Customers business with pre-set targets and achievements.

. Successfully established bulk-pack (MIGPAC) of MIG/MAG wire, without

hampering the market of existing product in spool form. First of its

kind, indigenously developed product

. Generated technical data, against competition to help the Sales Staff

Previous Work Experience

Dec'98 - Aug'02: Larsen & Toubro Ltd., Powai, Mumbai

Executive - Welding

Highlights

o Development of GTAW and SMAW process for 9Cr-1Mo and 9Cr-1Mo(Mod.)

material.

o Development of thin wire saw process for incoloy alloy 825 material.

Apr'97 - Dec'98: Walchandnagar Industries Limited, Walchandnagar, Pune

Deputy Chief Welding Engineer - Welding Development Section

Highlights

o Development of Tube-to-tube sheet welding by GTAW with tubes projection

of 30mm beyond tube sheet surface.

Oct'95 - Mar'97: Hindalco Industries Limited, Renukoot

Mechanical Engineer - Construction Division

Academic Details

. M.E. (Mechcanical Engineering), IIT Roorkee, Roorkee (Uttaranchal), in

1996, Scored 76.6%

. B.E. (Mechanical Engineering), Aligarh Muslim University, Aligarh (U.P.),

in 1994, Scored 73.3%

Certification / Course

. CSWIP 3.1 certification from The Welding Institute, U.K

. International Welding Engineer (IWE) from International Institute of

Welding

IT Skills

. Well conversant with Windows, MS Office and Primavera, and ERP System -

BaaN

Personal Details

Date of Birth: 27th May, 1974

Permanent Address: 82, Nehru Nagar, Dehradun Road, Roorkee - 247667,

Uttarkhand

Current Address: House No. 214, Sector - 16, Faridabad - 121001

Languages Known: English, Hindi, Marathi, Punjabi and Gujarati

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