Management Power Plant
Resume:
Ravi V Kulkarni
Sr. Executive – WCM
Saint Gobain Gyproc –India Ltd.
Ph no: 0-750*******
Email ID: **************@*****.***
Career Objectives:
Aspiring for Middle management position in Plant Business Management and Strategy
Management with a growth oriented organization
Educational Qualification:
Currently perusing MBA in Materials Management from IIMM – Bangalore.
B.E. Industrial Engg & Management . From M.S.Ramaiah Institute Of Technology – Bangalore 2003-07 (72% - First Class with Distinction)
PUC from State Board – Bangalore, Karnataka (63%)
SSC ( Matriculation) from KSSE Board – Bangalore, Karnataka (82%)
Total Work Experience: 4.4 Years
Career achievements:
Functional experience in TPM, Lean Six Sigma, TQM, WCM (World Class Manufacturing) ISO-QMS, Industrial Engineering & Contract Management.
Certified ISO 9001:2008 Internal Auditor from DNV.
Certified PM/AM practitioner for Aditya Birla Group(ABG).
Nominated as Management Representative for IMS systems at Narmada Cement (ABG).
Successful in implementation of World Class Manufacturing Setup at Narmada Cement (ABG).
Current Organisation: Saint Gobain – Gyproc India:
Saint-Gobain Gyproc India Ltd. is part of the Saint-Gobain Group and a market leader in the construction space in India for well over two decades. Saint-Gobain Gyproc India Ltd. has been a pioneer in introducing light weight interior construction practices in the Indian construction industry and is foremost in the minds of customers when they think of ceiling, drywall partition and gypsum plaster.
Joining period – 10th March 2011.
Job Reporting - To plant GM (Unit Head).
Current designation – Sr. Executive WCM (operations).
Major Challenges & Current Job Responsibility:
Heading the WCM./TPM department
Facilitating all the pillar leaders in establishing the Pillar KPI’s ( Identifying the Performance Parameters).
Conducting monthly Pillar meetings.
Training the teams on FI, PM, AM, 5S, WCM tools.
Conducting WCM competitions (Kaizen, 5S, etc).
Motivating the teams through awards on Kaizen, OPLs, Best achievers etc.
Facilitating the AM, PM teams in estd. Equipment criticality.
Identify the major Plant losses.
Identifying & categorization of projects based on losses.
Benchmarking Activities.
Monitoring the Plant MIS.
Coordinating ISO (QMS, EMS, OHSAS) activities
Conducting Periodic Management Audits for ISO.
Coordinating plant safety activities.
Experience at Narmada Cement ( Unit of UtraTech Cement Ltd. - Aditya Birla Group.)
UtraTech Narmada Cement - Magdalla Works is a Cement Grinding Unit of 0.7 MTA capacity established in the Year 1982 engaged in manufacturing of Cement – OPC53 & PPC grade by grinding Clinker.
It receives clinker through ships from its mother unit located at Jafrabad, Saurashtra region of Gujarat. Our dispatches are at Local markets of Surat & nearby districts. Our logistics distance is 50-70 kms. Unit is conferred with the ISO 9001:2008, ISO 14001:2004 & OHSAS 18001:2007 certifications.
Service Period from 7th May 2010 to 9th March 2011
Job Reporting – To DGM –Technical.
Designation – Sr. Engineer WCM.
Job Responsibility at Narmada Cement:
Heading the section of WCM.
Prime responsibility – to implement the system of WCM.
Conducting monthly Pillar meetings.
Training the teams on FI, PM, AM, 5S, WCM tools.
Facilitating the AM, PM teams in estd. Equipment criticality.
Responsible for IMS-ISO (QMS, EMS, OHSAS) activites
Conducting Periodic Management Audits for ISO.
Performing Industrial Engineering activities.
Coordination in deployment of SAP MM & PM module at NC.
Experience at Rajashree Cement (Aditya Birla Group).
Rajashree Cement is one of the single largest cement plants with an installed capacity to produce 4.5 million tons of cement /annum with captive power plant 58.2 MW. The plant consists of 3 Lines, currently producing 3500, 4500 & 5500 tpd.
The plant has a technology, which is supplied by M/s KHD Humboldt Wedge Ltd., Germany.
Service Period from 20th July 2007 to 6th may 2010
Job Reporting – To Section Head WCM/TPM.
Job Responsibilities & Major Challenges.
Driving the Business Excellence across the various functions in the organisation.
Conducting monthly pillar meetings with the team & team leaders.
Organizing Training events on various WCM tools.
Facilitation to all pillars in execution of FI, AM, PM projects.
Facilitating in setting pillar KPI’s for all the teams.
Monitoring the KPI’s results for various Pillars.
Ensuring Documentation updation, document control & Audit.
Training on QMS systems.
Coordinating the Plant ISO activities & Audits.
Other Field Experience.
Contract Management : ( Experience inclusive of WCM/TPM in Birla Group)
Capturing the customers need & floating enquiry to the service providers.
Analysis of Man
Identification potential service providers.
Preparation of comparison chart.
Execution of techno commercial Evaluations.
Finalization of Customers based on Cost, Quality & delivery terms.
Release of service contract orders.
Alternate Vendor development.
Power user of SAP MM.
Inventory Controller: (Experience inclusive of WCM/TPM in Birla Group)
Scrutinizing the indents received.
Inspection of indented qty. with available stock.
Inspection of indents against the dept. sanction budget limit.
Inventory Budget monitoring.
Exploring the JIT, VMI & Kanban system.
Release of indents for procurement - indents Scrutinized.
Alternate Vendor development.
New vendor registrations.
Management of materials MIS.
Projects Executed
Company Project Title Tool used Result
Dynamitic - Technologies Ltd, Bangalore Two bin system for inventory Control Two Bin system.
ABC Analysis. Estimated the cost saving
a worth of 35 Lakhs Per Annum.
Rajashree Cement, Gulburga Inventory Control & Management Vendor Managed Inventory, MUSIC -3D Achieved Reduction in inventory cost by 2 Crs. (Dynamic Inventory).
Narmada Cement - Magdalla Works Minimization of Clinker losses at RMH Focused Improvement ( RCA) Identified a loss of 11K Tons Per Annum.
IT Skills:
SAP – PM & MM Module.
AutoCAD.
Operating system: MS-office.
Personal Profile:
Name : Ravi V Kulkarni
Date of Birth : 03.09.1984
Address : S/o Vinayaka, H.no 237/B, 3rd block Rajajinagr, B’lore -10
Languages Known : English, Kannada, Hindi & Marathi.
CTC : 6.53 Lakhs PA
Declaration:
I hereby declare that the information furnished above is true to the best of my knowledge.
Place: Mumbai Ravi V kulkarni
Contact this candidate