CAE Analyst

M. JAIKUMAR

Mobile: +** – 988-***-**** Phone (Res.): +91- 44 - 24982082

E-Mail: **********@*****.***

Seeking a challenging and interesting career in design and product development where I could effectively use of my Engineering Knowledge and leverage my skills to create value in any activity assigned.

________________________________________

EDUCATION INSTITUTION Result YEAR

M.Tech (Engineering Amrita University 6.70(CGPA) 2011

Design)

B.E. (Mechanical) Thangavelu Engineering College (ANNA UNIVERSITY) 65% 2006

XII Gill Adarsh Matriculation Higher Secondary School 78% 2002

________________________________________I.T & Engineering Software package SKILLS

Packages : Altair Hypermesh (V10.0), Altair Hyperform(v10.0), Altair Hyperview(v10.0),

Proengineer(PRO –E), CATIA, Computer Aided Design (Auto-Cad)

Platforms : Windows XP & LINUX

Programming Languages : C & C++

Applications : MS – Office (Word, PPT, Excel)

CAREER HIGHLIGHTS

Mar ’07 – Oct’ 08 THYSSEN KRUPP JBM Pvt. Ltd, Ford supplier park, Chennai, INDIA

(ISO/TS/16949:2002 &EMS/ ISO-14001:1996 Certified sheet metal industry)

Quality Engineer For Press Shop (Stamping) and weld shop(BIW,CHASSIS)

Job Responsibilities

Overseeing implementation of standard quality norms and ensuring adherence to ISO/TS 16949 standards.

Solving the various quality related issues during the different stages of stamping and welding process.

Updating STATISTICAL PROCESS CONTROL (SPC) chart by calculating process capability (CP) and process capability index (CPK) thus keeping track on process stability.

Co-ordinated with FAILURE MODE EFFECT ANALYSIS (FMEA) reviews and preparing PRODUCTION PART APPROVAL PROCESS(PPAP) documents with the senior engineers.

Prepared Control Plan and process sheet by conducting Design of experiments (DOE)

Co-ordinated with new product launch from prototype bulid to mass production by conducting production trial run(PTR)

Closing G8D Report for customer quality rejection part

Raising the quality issues in DAILY MEETING QUALITY ISSUES (DMQI) and providing solution to the issues.

Major Accomplishments:

Suggested change in tool design by installing sensors instead of Blank stoppers in the Blanking tool there by preventing trim line short in the blank sheet.

Implemented Poke Yoke implementation both in stamping dies and in welding fixtures in order to control the process from operation missing at the customer’s end.

Executed internal and customer quality rejection analysis by using seven quality control tools.

Analyzing cushion pressure matrix periodically and thereby deriving maximum and minimum cushion pressure for each and every component.

Organised awarness program for pre dispatch inspection.

ACADEMIC PROJECTS

M.TECH PROJECT

Title : Prediction of springback in sheet metal forming by Finite element analysis

Company : In-house project guided by M.Elangovan (Professor, Department of Mechanical Engineering,

Amrita University) and N.Nilavezhilan (Technical Manager, Altair India Pvt Ltd, Chennai)

Abstract : To manufacture a sheet metal part with the desired shape and performance, an extensive

Knowledge about the influence of various parameters is needed. This project deals with the prediction of springback in sheet metal forming by using Finite element analysis (Altair Hyperform v(10.0)). The project consists of two phases. The first phase of the project involves the use of explicit method to analyze the forming process and the implicit method to analyze springback. The second phase of the project is the variability study which is done to investigate the effect of process parameters in predicting springback. The parameters considered are the blank holder force (BHF), Sheet thickness, coefficient of friction (µ), Strain hardening exponent (n), and die profile radius. Except for the die profile radius it was found that by increasing the any one of the remaining parameters, while keeping the others are constant, the springback in the sheet metal decreased. However the same effect on the springback was achieved by decreasing the die profile radius.

B.E. PROJECT

Title : Failure Mode and Effect Analysis on the Manufacturing of Springs Used in Railway Wagons.

Company : Integral Coach Factory (I.C.F).

Company : The integral coach factory is situated in Chennai, India. It is an ISO 9000 and ISO 14000

Profile certified company. The company manufactures all-steel, all-welded, light-weight, Integral

Coaches.

Abstract : The Project work deals with the finding out of the cause and effect of the various factors

leading to the rejection of ‘springs’, (a component used in the railway wagons for

suspension), by making a thorough study of the process of the production of the springs and

then collecting and analyzing relevant data, thus getting an account of various problems

prevailing in the production of springs. On analysis, we found out that there is a considerably

high rejection rate of springs which can be brought down by making some changes in the

design and process layout of the machines. The change in design involves the inclusion of

a temperature controller along with a relay in the furnace. The change in the process layout

involves shifting the position of the Brinelle’s Hardness test by one step thereby reducing the

time consumed in the production of springs. The outcome of the change in design and process

layout will help reducing the rate of rejection. These improvements contribute to the progress

of the organization and minimization of cost in a remarkable way

________________________________________ EXTRA CURRICULAR ACTIVITIES

Was the Captain for my school cricket team and won matches on multiple occasions.

Passed Typewriting Lower grade exam with distinction.

An active member of the college cultural dance team.

Accredited as the Best Outgoing Student in NIIT.

Coordinated the activities of the collage ISTE Students chapter.

________________________________________PERSONAL DETAILS

Address : No. 134/82 M.K. Amman Koil Street, Mylapore, Chennai – 600004.

Passport no : G4761189

Date of Birth : 22nd January, 1985

Languages Known : English & Tamil

Hobbies : Photography, Reading books, Gardening.

________________________________________REFERENCE DETAILS

M.ELANGOVAN

Professor

Department of Mechanical Engineering

Amrita school of Engineering

Amrita Vishwa Vidyapeetham

Coimbatore.

Email ID – ***********@**.******.***

N.NILAVEZHILAN

Technical Manager

Altair India Private Limited

Chennai.

Email ID – ************.*@******.***

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