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Engineer Maintenance

Location:
Greer, SC, 29650
Salary:
$90,000
Posted:
March 14, 2012

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Resume:

Jeffrey A. Hrenko

Home: 864-***-**** Cell: 864-***-****

st10tl@r.postjobfree.com

OBJECTIVE

A Maintenance & Reliability Engineering position in: Automotive, Chemical, or Technical.

SUMMARY

A career in Plant, Process / Manufacturing and Project engineering fields. Hands-on experience in the following areas:

• Project Management

• Facilities Engineering

• Preventive Maintenance

• Continuous Improvement

• DFMEA / PFMEA Tier 1 Automotive • Automotive, Aviation and Chemical

• ISO 9001

• 5S Visual Workplace Organization

• Six Sigma Green Belt Certification

• Shainen Red X Certification

PROFESSIONAL EXPERIENCE

The Reynolds Company, Greenville, South Carolina 2006 to Present

Specialized Wet Glue and Hot Melt Adhesive Production. # of employees: 100

Plant Engineer

Supervised 10 Maintenance employees and various contractors. 1.3 million annual capital budget.

• Reduced APO 1060 raw material costs by $300,000 annually.

Reduced annual finished product scrap by $120,000 annually.

Reduced labor and overhead costs from $.22 / lb to $.12 / lb. Annual savings of $900,000. Reduced film change over time from 35 minutes to 15 minutes.

• Designed and installed nitrogen generator system for increased safety and material degradation reduction.

• Initiated and installed butyl rubber grinder to reduce batch production times by one third.

• Added additional positive pressure blowers with improved air knife fixtures to improve drying of pillow material. Had numerous quality returns and customer complaints.

• Increased production uptime on Chub line by 60 minutes per day, while adding safety features.

• Eliminated RotoLock system down time by 6 hours a week with closed rotor impellers and new ring compressors.

• Allen Bradley PLC trouble shooting.

• Responsible for all facility engineering and associated projects / codes.

• Installed and maintained PM program for Maintenance module of ISO 9001.

Delphi Automotive Systems, Warren, Ohio 1997-2006

The World’s Largest Automotive Supplier. Produces wiring harnesses, connectors, sensors and various ignition systems for General Motors, Honda, Toyota and Harley Davidson.

Process / Manufacturing Engineer

Responsible for Process Engineering, Supervision of employees, quality and tooling modification on 120 injection mold machines.

• Greenfield startup of Injection mold facility. One of first 20 employees on site.

• Optimize workstation layouts and improved material flow using 5S methodologies.

• Reduce cycle times by 4 % using Green belt philosophies.

• Provided technical support to Manufacturing, Maintenance and Quality departments.

• Earned quality and on-time delivery awards from General Motors, Toyota and Honda as outstanding supplier.

• Reduced mold core cavity breakage by 100% using Shainen Red X techniques.

• Initiated DFMEA and maintained PFMEA for Tier 1 Automotive Supplier.

Excel Extrusions, Warren, Ohio 1996-1997

Manufacturers of various Aluminum Extruded Products for window/ sliding glass door frames and tractor trailer frames.

Plant Engineer / Maintenance Supervisor

• Managed all Plant Engineering and Maintenance for 400,000 square foot facility.

• Responsible for all PLC, hydraulic and pneumatic troubleshooting.

• Implemented all material handling, production and quality improvements.

• Initiated and maintained PM program per ISO requirements.

Calex Corporation, Campbell, Ohio 1995-1996

Manufacturers of various Aluminum Extruded Products for window/ sliding glass door frames and tractor trailer frames.

Plant Engineer / Maintenance Supervisor

• Managed all Plant Engineering and Maintenance for 600,000 square foot facility.

• Responsible for all PLC, hydraulic and pneumatic troubleshooting.

• Implemented all material handling, production and quality improvements.

• Converted all electrical systems from relay logic to PLC based logic.

TIMCO- Triad International Maintenance Corporation, Greensboro, NC. 1992-1994

Provide Commercial Jet Maintenance, Repair, Modification and Overhaul services.

F.A.A. Certified Airframes Mechanic

• Responsible for all Maintenance on DC-8, DC-9 and DC-10 aircraft.

• Overhauled commercial aircraft from passenger to cargo aircraft.

MILITARY EXPERIENCE

United States Navy 4 years

Aviation Structural Mechanic on F/A-18 Aircraft

Earned Letter of Commendation from the Commander of Cruiser Destroyer Group Two for Superior Performance in Operation Desert Storm 1991 aboard the aircraft carrier USS America.

EDUCATION

Bachelors of Science in Mechanical Engineering- Kent State University, Kent, Ohio, 1998

Associate of Applied Science in Mechanical Engineering, Kent, Ohio, 1995

PMP Certification in progress- expected completion, May, 2012



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