SAJJAN KUMAR

CARRIER OBJECTIVE

Professional growth while being resourceful seeking a position to direct my energy & skills towards innovations in a reputed industry, which offers, innovative and flexible.

PROFESSIONAL SNAPSHOT

Quality professional with over 9 Years rich experience in Quality Assurance, Quality Evaluation Systems, with Auto Air-Conditioning, Domestic Air-Conditioning, Printing Machine Manufacturing and Automobiles manufacturing industries

Resourceful in managing overall Incoming Quality, Outgoing Quality and Quality System for achieving desired Quality of product and customer satisfaction. Improving, eliminating obsolescence and achieving cost reduction through vendor development, materials management and inventory control.

A keen planner with abilities in developing & implementing Quality Systems with focus on profitability and achieving company’s mission & strategic direction.

Exposure to ISO: 9000, TS 16949, OHSAS, 5S, Kaizen, Poke Yoke, IQC, OQC, SPC, Problem Solving Techniques, 7 QC Tools, PPAP, APQP, MSA, Quality Circles, .etc.

An effective communicator with polished leadership, excellent analytical, problem solving and organizational skills, relationship management, planning, coordination and analytical skills. Capacity to motivate people and extract desired performance levels under pressure situations, and beat deadlines.

Successfully installed, commissioned & productionise the PFC project in the capacity of project leader from QA side in Advanteccoils Pvt. Ltd. - Nalagarh.

Successfully worked on Project of New Line Set-up of Tank Receiver, Heater and Radiator in Subros Ltd. – Noida.

Streamlining the New Parts Quality as per Quality standard & Master development schedule.

ORGANISATIONAL EXPERIENCE

Advantec Coils Pvt. Limited – Moti Nagar (New Delhi) as Senior Engineer (Quality Assurance) from Nov. 2009 to till date.

Subros Limited, Noida as an Engineer (Quality Assurance) - from May 2003 to Nov. 2009.

K.K. Printing M/C Manufacturing Comp. Pvt. Ltd – Ballabhgarh (Faridabad) as Quality Inspector from September 2001 to May 2003.

ACADEMIA

Pursuing B.E from Institution Of Mechanical Engineering (IME – Mumbai)

Passed Diploma in Mechanical Engineering from Govt. polytechnic Nilokheri –Karnal (An ISO- 9002 certified Institute) with 66.2 % marks in 1998~2001

Passed 10+1 (Non-Medical) from HBSE(Haryana) with 72 % marks in 1997~98

Passed matriculation with 78.2 % marks form CBSE (Jawahar Navodya Vidyalaya – Kaloi (Jhajjar) – Haryana. In 1996~97.

ORGANISATIONAL DETAILS

Present Employer - Nov’09 –Till Date

Organization : M/s Advanteccoils Pvt. Ltd. (Moti Nagar – New Delhi)

Duration : From 26Th Nov 2009 to till date

Désignation : Sr. Engineer – Quality Assurance (PFC Division)

ADVANTEC COILS is an ISO 9001:2008 certified and one of most Reputed Company in Nalagarh having collaboration with ZAMIL – Saudi Arab, largest manufacturer of Domestic Air Conditioner making its own moulds to establishing its own in-house Injection Moulding, Sheet Metal, Press Shop, CAB Brazing, Coil Shop, Ultrasonic Cleaning, Auto Brazing MIG & TIG Welding facility. ADVANTEC is a key player in the market for Indoor Units of Split Air-Conditioners and Window Air Conditioner for a wide range of models, marketing its products to almost every leading Air-Conditioner Manufacturer, both in India and abroad

Key Deliverables:

Head of Quality Assurance Department for Parallel flow condenser division.

Responsible for preparation of Quality Standards, Inspection Manual, Work Instruction, Control Plan, Pareto chart for Condenser, TIG Welding, Ultrasonic Washing, Fin Forming, Core Assy, CAAB Brazing, Manual Brazing and Final Inspection of PF Condenser

Responsible for timely submission of PDI, MIR, IQC, OQC, Endurance Test Reports to the customer.

PFMEA and Control plan study and updation along with CFT.

Taking stringent quality measures including preparation / maintenance of necessary documents to ensure compliance with standards & customer requirements.

Conducting Periodic Internal Audits to assess the Deployment of Quality systems

To study the process behaviour, its control and continuous improvements of process through statistical techniques, problem solving technique, why-Why Alayisis, Pareto Chart and Fish Bone Diagram and maintaining records for the same.

To do Corrective and Preventive actions with preparing trends on rejections.

Quality up gradation at vendor end by auditing & suggestions

Initiate design change activity for improvement of any component

Previous Employer - Experience 6 Years 6 Months May’03 - Nov’09

Organization : M/s Subros limited – Noida (Uttar Pradesh)

Duration : From 26th May to 24th November 2009.

Designation : Engineer Quality Assurance

Subros is a TS 16949, ISO – 14001 & OHSAS – 18001 certified, one of the most reputed

Company in Noida region, having collaboration with DENSO & SUZUKI JAPAN Company is

manufacturing car air conditioning system, largest supplier to MARUTI SUZUKI, TELCO, BAJAJ

and also supplier to HONDA, TOYOTA, MAHINDRA & MAHINDRA. Turnover of the company

is Eight hundred fifty crores per annum.

Key Deliverables:

Responsible for in process inspection of assembly of Condenser, Evaporator, Tube & Hoses, Tank Receiver, Heater and Radiator.

Responsible for Endurance Report of Condenser, Evaporator, and tank receiver like Burst Test, Brazing Fillet, Pressure Pulsation Test, Inner Side Bead, Welding penetration, Pressure Proof Test, Contact Angle Measurement, UTM related test like side plate caulking strength, welding strength etc.

Process Performance, Process Capability & Process Validation for Manufacturing

Working on In-Process problems and corrective and preventive action on in process rejection.

Product and process improvements through vendor audit.

Participate in Vendor Improvements activities

Dealing with functional problem arises on shop floor.

Part, Process and Product audit as per ISO /TS 16949

Previous Employer - Experience 1Year 9 Months Sept’01 - May’03

Organization : M/s K.K Printing m/c Manuf. Industry Pvt Ltd. - Ballabgarh

Duration : From September 2001 to May 2003

Designation : Quality Assurance (Maintenance)

M/s K.K Printing m/c Manuf. Industry Pvt Ltd is an ISO 9001:2000 certified company. It is

the largest manufacturer of printing machines.

Key Deliverables:

Incoming Inspection of all brought out parts as per drawings and standards.

Marking of parts to be machined for slot cutting, shaft keyway cutting, mounting hole position, gears and hub marking.

Dealing with functional problem arises on shop floor.

Responsible for timely completion of incoming reports, Endurance Test Reports.

Participate in Vendor Improvements activities

Quality up gradation at vendor end by auditing & suggestions

Major Achievements

Efficiently headed installation and all Quality Documentation for the project of New Line set up of Parallel Flow Condenser, Tank Receiver Line, Heater and Radiator Line at Subros Limited and Advanteccoils Pvt. Ltd.

Eliminate the Problem of Header Yellowish in PF Condenser - Undertaken the project under Advantec Coils Pvt. Ltd. – Nalagarh through Quality circle – Uddan by using 7 Problem solving Technique

Eliminated the problem of Burst Failure in Tube Condenser - Undertaken the project under Subros Ltd – Noida. Used 7 QC tools to eliminate the problem & results deployed horizontally.

Reduce Scrap cost of Pressure Low Condenser by Rework - Re-feeding of rejected Condenser in NBF in reverse direction after complete analysis does this.

Reduced PPM due to Cap Leak problem in Condenser from 2500 PPM to 500 PPM.

Active Member of Quality Circles to reduce the Rejection

Headed Five Quality Circles Named – Uddan, Phoenix, Parivartan, Shakti, & Spider to solve the problems of Header Yellowish, Core Twist, Bkt Gap, Tank Header Opening, Plate Header Leak. And solve all the problems successfully.

Active member of CFT for Project of “Zero Customer Complaints”.

Short out and solve problem of crack formation in YC – 5 condenser

On Job Training Attended

Quality control using SPC Technique.

Problem solving using Why-Why Technique.

Quality improvement through Quality Circles.

House keeping as per 5’S Technique.

Quality & productivity improvement, cost reduction by Kaizen Activities.

Process Failure Mode and Effect Analysis.(PFMEA)

Measurement System Analysis.(MSA)

Production Part Approval Process (PPAP)

PERSONAL DOSSIER

Father’s Name : Late Sh. Bhoop Singh

Date of Birth : 1st April, 1981

Address : House No. 2258 Gali No – 2 Shanti Nagar – Karnal (Haryana)

Marital status : Married

Language (Read & write) : English & Hindi

Current CTC : Rs.3.84 Lakh.

Expected CTC : Rs 5.0 Lakh

Total Experience : 9 Years

DECLARATION:-

I hereby declare that the information furnished by me is true and correct to the bset of my knowledge.

DATE –

PLACE - SAJJAN KUMAR

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