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For Technical Service areas in Master Batches for Polyster Yarn/Fabric

Location:
Silvassa, DN, 396230, India
Salary:
5000 USD
Posted:
April 29, 2012

Contact this candidate

Resume:

BIO-DATA

NAME : VIVEKANANDA RAMAKANT SULE.

ADDRESS : Flat No. 1, Bldg. No. A-3,

Pramukh Vihar, Opp. Micro Tower,

Naroli Road, Silvassa - 396 230.

Tel. (M) : 096******** . ( L ): 0091-260-***-****.

DATE OF BIRTH : 24th May, 1954.

QUALIFICATIONS :

1. Educational : B.Sc. (Chemistry)

2. Professional : D.B.M., M.M.S (Poona University)

LANGUAGES KNOWN : English, Hindi, Marathi & Gujarathi.

A] EXPERIENCE :

I) AUGUST ‘ 09 – CONTINUED : “ Leader, Technical Service “ in Prescient Color

Ltd, a wholly owned subsidiary of Sudarshan

Chemical Industries Ltd, a leader in Pigments and

Agro-chemicals in South Asia.

a ) RESPONSIBILITIES :

1 ) Coordinating with all customers in Western Zone of India ( Maharashtra, Gujarat

Rajasthan ) for their technical support in melt spinning of polyester and polyprope-

lene yarn manufacturing ( POY, FDY, Texturising, Twisting ), using dope dying.

2 ) Coordinating with plant for master batch related technical support for west zone

Customers.

3 ) New business development for the master batches.

4 ) Development of New master batches for the customers.

5 ) Help to customers in case of technical problems in master batches.

b ) ACHIEVEMENTS :

1 ) Firmly established presence of Prescient Color Ltd, in the market of master batch

supply.

2 ) Some of our customers have bagged export orders from world’s leading business

houses for their dope dyed yarns using our master batches.

Contd….2

-: 2 :-

II) MAY '99 - TILL JULY ‘ 09. :'Asst. General Manager' in a modern POY

unit of 'NRI GROUP' Bhojsons ( UK ) Ltd .,

viz Microsynth Fabrics (I) Ltd., Silvassa, which is

taken over by JBF INDUSTRIES LTD, SILVASSA,

in October, 2007.

a) RESPONSIBILITIES :

1) Overall process control of POY, texturised, twisted and other specialty yarns.

2) Maintenance of texturising, twisting and draw-winder machines

(Mechanical Dept.)

3) Technical service to customers.

4) Development of products.

5) Reporting to the Vice-President ( Technical )

b) ACHIEVEMENTS :

1) Streamlined process parameters for chips drying, POY spinning and dope dyed yarns & their further processing with an eye on the export market.

2) Successfully produced PLA POY and its processed yarns on commercial scale.

3) Created and maintained Data-Base for process parameters and test properties of chips, POY and all processed yarns.

4) Attended fabric complaint at prestigious automotive fabric manufacturer’s plant in France and made improvements in the product quality.

5) Efficiently looked after Mechanical Maintenance of texturising, twisting, draw-winding & conning machines.

6) Developed specialty products like High shrinkage POY, Granite and Milange Yarns, Thick & Thin Yarns, Variable Nips Yarns and produced speciality Dope Dyed POY and its Processed Yarns.

III). JAN '99 TILL MAY '99 : 'General Manager (Works)’ in Viptex, (Div. of Vapi

Paper Mills Ltd.,) Silvassa.

a) RESPONSIBILITIES :

1) Overall Control of the Yarn Division (Texturising Cum Twisting Unit of about 2200

Tons Per Annum Capacity).

Contd….3.

-: 3 :-

2) Complete operations and in addition liaison work with the Govt., ensuring

compliance with statutory requirements and administration of the unit.

3) Technical service to customers.

4) Product development.

7) HRD.

8) Reporting to Managing Director.

b) ACHIEVEMENTS :

1) Succeeded in reducing packing cost.

2) Improved ‘First Grade Quality’ of the products.

3) Reduced machine - breakdowns.

IV) JAN '98 TO DEC '98 : 'Manager (Spinning)' in Microsynth Fabrics

(India) Ltd., Silvassa.

a) RESPONSIBILITIES :

1. Complete operations of the POY plant and its auxiliary tasks in terms of production

efficiency, quality and maintenance of the plant.

2. HRD.

3. Approval of consumables and spares.

4. Development of specialty yarns.

5. Reporting to Group Technical Director through AGM (Operations).

b) ACHIEVEMENTS

1) Successfully commissioned 'Dope Dying Systems'.

2) Developed assortment of shades of premium quality 'Dope Dyed POY'.

3) Successfully contained upcoming Labour-trouble.

Contd….4.

-: 4 :-

V) MAY '95 TO DEC '97 : 'General Manager' in a modern texturising unit

at Silvassa ( Viz Viral Polycombers Ltd.,)

a) RESPONSIBILITIES

1) Overall control of the complete Unit as a Profit Centre in Viral Group of Companies.

2) Complete operations, liaison with the Government, negotiations with suppliers for consumables and spares, negotiations with local Customers for marketing of finished goods.

3) Technical service to customers.

4) Product development.

5) HRD

6) Reporting to Managing Director.

b) ACHIEVEMENTS :

1) Erection and commissioning of the latest Italian Texturising Machines well before schedule.

2) Firmly established the position of Texturised as well as Intermingled Yarns of 'Viral' in Competitive Yarn markets.

VI) MAY '93 TO MAY '95. : ‘Manager (Process Control)’ in Orissa Synthetics Ltd., (Div of J.K. Corp. Ltd.), Dhenkanal, Orissa.

a) RESPONSIBILITIES :

1) Process control and trouble shooting of PFY (Spg-Tup, D-Tex and D.T.) as well as PSF (Spinning & Fibreline) plants and co-ordination with Continuous Polymerisation Dept.

2) Technical services to customers of PFY Plant.

3) Implementation and conduction of 'Quality Audit System' in confirmation to ISO-9002 Certification.

4) Reporting to DGM (Q.C. and Technical Service).

b) ACHIEVEMENTS :

1) Successfully obtained the ISO-9002 certification for the company.

Contd….5.

-: 5 :-

2) Acquired in-depth knowledge of drafting Manuals, Procedures, Work-instructions,

formulating Data-Sheets, and Quality Records.

3) Acted as Main Auditor for Internal Quality Audit of the Organisation in compliance to ISO-9002 Quality System and Conducted Process and Quality Audits of all the departments including offices of Chief-Executive (Works), V-P (Marketing), V.P. (Materials) and General Manager Technical as well as Commercial.

4) Acted as “Co-ordinator” for “Quality Circle Movement” in the company and was a Facilitator for the Quality Circle of the Engineers in PFY Plant.

5) Represented the company by leading the Quality Circles for State level as well as National level competitions.

6) Independently handled Silvassa Depot for all sales and Technical Functions.

VII) JAN ‘ 91 TO MAY ’93 : `Manager (POY)’ in Orissa Synthetics Ltd., Dhenkanal, Orissa.

a) RESPONSIBILITIES :

1) All Production functions of PFY Plant Including POY, D-Tex and DT.

2) Reporting to DGM (PFY Production).

b) ACHIEVEMENTS :

1) Acquired training in Collaborator’s Plant in South Korea (Cheil Synthetics of Samsung Group).

2) Successfully implemented import – substitution in consumables of pack and pump – parts and in its maintenance area (Spinning Auxiliary Dept.).

3) Attained the targeted norms of the collaborators in terms of waste %, Full Bobbin %, First Quality % and Nitrogen Consumption.

VIII) MAY ‘ 90 TO DEC. ’90 : `Manager (Trouble Shooting and Product Development)’ in Hindustan Synthetic Fibres in Uttar Pradesh. (Now Known as Jindal Polyester Ltd.).

a) RESPONSIBILITIES :

1) Trouble Shooting and Process Control.

2) Technical Services to Customers.

3) Development of New Products and Improvement in Quality.

Contd….6.

-: 6 :-

b) ACHIEVEMENTS :

1) Successfully Solved Chronic Uster Problem in POY (For this modifications implemented in Quench Chambers, Spinning Chimneys and Yarn-Path).

2) Successfully made Polypropylene Filament Yarn and compounding of Polypropylene Chips with master colour batches.

3) Commissioning of Spin-Draw Machine.

IX) JULY ’81 TO MAY ‘ 90 : `Assistant Superintendent’. In Production Dept. (Spinning-Winding) of Century Enka Ltd., Poona.

a) RESPONSIBILITIES :

1) Production Functions of POY, MOY and LOY.

2) Assistance to Departmental head in all Production Functions.

b) ACHIEVEMENTS :

1) Actively involved in solving major problem of Polymer leakages from Spinn-Packs in the year 1986 – 87.

2) Participated fully in reducing Polyester Yarn Waste in Spinning-Winding Department from 6% to 2.5% in the year 1987-88.

X ) OCT. ’80 TO JULY ‘ 81 : `Shift Supervisor’ in Production Dept. (Spinning-Winding) of Century Enka Ltd., Poona.

a) RESPONSIBILITIES :

Supervising Production Operations by Operators and Training to the Operators.

(Span of Control = 2 Chargemen + 40 Operators)

XI) APRIL ’74 TO OCT. ’80 : `Chemist’ in Quality Control Department of Century Enka Ltd., Poona.

a) RESPONSIBILITIES :

1) Approval of Raw Materials, Consumables and `In-Process’ Materials for Manufacture of Nylon-6 Filament Yarn.

2) Standardisation of Chemical Reagents.

Contd….7.

-: 7 :-

3) Training to Junior Chemists.

B] TRAINING PROGRAMS ATTENDED :

1) Reiki Attunement upto Master Level (IIIrd Degree).

2) In-house training by Certified Lead Assessor for acting as Internal Auditor for implementation of Quality System in Confirmation to ISO-9002 Certification for Orissa Synthetics Ltd.

3) Training for acting as `Co-Ordinator’ for Quality Circles, conducted by Q.C.F.I., Calcutta Chapter and attended N.C.Q.C. ’93 at Kanpur.

4) Four-day-workshop on `Developing Leadership and National Development’, conducted by Moral Re-Armament Centre, Panchgani (Maharashtra).

5) Seminars on `Safety and fire fighting in Industrial Establishment’, conducted by Maratha Chamber of Commerce and Industries, Poona.

6) Four-day-workshop for `Facilitators’ of Quality Circles at Tata Management Training Center, Poona.

C] HOBBIES :

1) Reading on the subjects-Management Science, Psychology, Medicine and Astronomy.

2) Meditation.

3) Trekking and Sight – seeing in Natural Environment.

4) Playing musical instruments (Congo and Drum – Set) and Listening to Soft English Music.

5) Meeting People.

D] EXTRA CURRICULAR ACTIVITIES :

1) Was an active member of Lions Club of Silvassa.

2) Participated in lectures organised by P. & I.R. Dept. of Orissa Synthetics for :

- i) Developing work-ethics.

- ii) Training to Staff and Officers for ISO-Systems.

Contd….8.

-: 8 :-

3) As a Founder member of Music Group in Officer’s Club of Orissa Synthetics, I Conducted Musical Concerts in the Company’s town-ship.

4) As a Founder member of `Music Circle’ in College, we used to perform Orchestra in our Collage during graduation.

5) Best Shooter in N.C.C. in School as well as in College.

E] OBJECTIVE IN LIFE :

To give direction to and co-ordinate the activities of a large team and motivate it with an

urge to find ultimate satisfaction through excellence and self-actualization.

V. R. Sule.

******

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