Charles Robert Lewis 313-***-****
*** ********** **, ****** ****** Park, MI 48230 *********@*****.***
Professional Profile
Career in Electrical and Mechanical Industrial Maintenance and Construction
• 20+ Years Electrical and Mechanical Maintenance
• 10+ Years UAW Skilled Trades Supervision
• 10+ Years Electrical Construction
• Plant Rearrangement and New Equipment Installation • PLC Programming (AB, Modicon, TI)
• Staubli/Unimation Robots
• Equipment Design and Modifications
• Vision Systems
• MS Office, Oracle, Q-Quest
• LOTO Procedures
• HAZ MAT
Professional Accomplishments
Staubli/Unimation Robots
• Integration of Robot in Auto Tear Out System
• Resolution of Brake Release Issue
• Repair Procedures and Manual
Vision System
• Sterilizer Pin Verification System Design and Installation
• Bag Seal Verification System
• Infrared Equipment Testing
• Carton Count Verification System
PLC
• TI Programming and Installation for Pin Verification
• Modicon Programming of Bar Code Scanner Bypass System
• Allen Bradley Programming and Integration with Carton Count Verification
• Allen Bradley HIM Upgrades
Process Improvement
• J.G. Williams: 45% Downtime Reduction from Motor Failures
• J.G. Williams: 20% Downtime Reduction from Trim Saw PB Failures
• Abbott: 28% MFD Jam Reduction from Speed Belts
• Severstal: 25% Time Reduction for Lance Changes
• Severstal: 20 Minute Reduction for Car Axle Changes from New Lifting Device
Equipment Testing
• Annual NDT Testing of Steel Ladles as AISI Standards
• Ultrasonic Leak Detection Program
• Annual Hoist Inspection Program
• Treadwell Repair Program
Work Experience
Maintenance Manager July 08 to Apr 12 Severstal NA
Basic Oxygen Furnace and Ladle/Treadwell Repair Facilties Dearborn, MI
Managed UAW Skilled Trades Workforce of Millwright, Welders, Pipefitters, Machine
And Hydraulic Repair and Electricians. Budgets for both facilities as well as safety and
spare parts. PM documentation and updates. Annual equipment safety testing.
Environmental compliance for Baghouses and Emissions.
Shift Electrician June 07 to July 08 Heinz
AB programming and upgrade. Machine Repair. Vision system. Ft Myers, FL
Plant safety upgrades. Arc Flash.
Superintendent May 06 to June 07 Under The Roof
General Contracting and Roofing. Naples, FL
Maintenance Supervisor Aug 00 to May 06 Rouge Steel/Severstal
Basic Oxygen Furnace. Dearborn, MI
Supervision of UAW Skilled Trades, Mechanical & Electrical. PMs, Safety LOTO and new
equipment installation.
Engineering Technician Aug 92 to Aug 00 Abbott Laboratories
Small Volume Perenterals and I.V. Bag Facilities. Rocky Mount, NC
Oversee 12 Sr. Maint. Mechanics. Advanced troubleshooting, PLC programming, Vision
Systems, Packaging and Filling Equipment. Installation and maintenance of Staubli RX-90
Robots. FDA compliance for Computer System Change Requests and Engineering
Change Requests.
Head of Electrical Maintenance June 90 to Aug 92 J.G. Williams and Sons
Hardwood Processing Facility. Smithfield, NC
Installation and maintenance of all equipment. Upgrade of Chop and Gang Saws. Design
and installation of Planer Mill Chipper and Blountstown FL PLC.
Owner Aug 85 to June 90 Lewis Electrical Service
Commercial and Industrial Electrical Contracting. Raleigh, NC
Superintendent Jume 82 to Aug 85 MIMSCO
Industrial Electrical and General Contractor. Raleigh, NC
Plant Rearrangements for Northern Telecom’s DMS 10, DMS 100, and Morrisville plants.
Retro Plaza Distribution Center. Conveyor system installations.
Education/Training
J.O. Sanderson High School 1978 Raleigh, NC
Electrical Installation and Maintenance
Acuity Imaging 1997 Nashau, NH
I-PAK PVS Application Development
Staubli Unimation 1997 Greenville, SC
RX Robot Maintenance
Nash Community College 1994 Rocky Mount, NC
Abbotts Labs Engineering Training Center
Dumas Controls Institute 1988 Raleigh, NC
PLC Programming
Hobbies/Interests:
Cub Scout Pack 86 Asst Cubmaster/Denleader 2009 to Present
Grosse Pointe Park Little League AA Manager